Skip to main content
Log in

Pyro-Refining of Mechanically Treated Waste Printed Circuit Boards in a DC Arc-Furnace

  • Innovations in WEEE Recycling
  • Published:
Journal of Sustainable Metallurgy Aims and scope Submit manuscript

Abstract

This paper presents the results of theoretical assessment and a preliminary experimental investigation of the modified pyrometallurgical processing of metallic granulate obtained after mechanical treatment of waste printed circuit boards (WPCBs). The studied two-step process included oxidation of metallic granulate followed by pyrometallurgical refining in a DC arc-furnace. In the investigated process, the oxygen bounded in metal oxides, obtained during the oxidation annealing of granulate, was used as a “solid” oxidizer for subsequent pyrometallurgical refining in a DC arc-furnace. According to the obtained results, the Cu content in the produced metallic phase (anodic copper) was 98.4% and is suitable for further electro-refining process. In addition, over 94% of Au was concentrated in metallic phase, suggesting that a high Au yield could be attained. However, owing to the distribution between slag phase and filter product, only 60% of Ag was collected in the metal phase. In-between metal and slag is the metal-oxide phase, containing Cu with metals impurities, such as Sn and Pb, which was obtained as well, and could be further treated using conventional processes for additional metal valorization. The investigated concept would allow substitution of the long-lasting oxygen blowing process and application of complicated pyrometallurgical reactors and create a feasible alternative for lower operating capacities.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. Reuter M, Hudson C, Van Schaik A, Heiskanen K, Meskers C, Hagelüken C (2013) Metal recycling: opportunities, limits, infrastructure. UNEP, Nairobi

    Google Scholar 

  2. Cui J, Zhang L (2008) Metallurgical recovery of metals from electronic waste: a review. J Hazard Mater 158(2–3):228–256

    Article  CAS  Google Scholar 

  3. Chancerel P, Meskers C, Hagelüken C, Rotter S (2009) Assessment of precious metal flows during pre-processing of waste electrical and electronic equipment. J Ind Ecol 13:791–810

    Article  CAS  Google Scholar 

  4. Antrekowitsch H, Potesser M, Spruzina W, Prior F (2006) Metallurgical recycling of electronic scrap. In: EPD Congress 2006, TMS, Warrendale, pp 12–16

  5. Cucchiella F, D’Adamo I, Koh L, Rosa P (2016) A profitability assessment of European recycling processes treating printed circuit boards from waste electrical and electronic equipments. Renew Sust Energ Rev 64:749–760

    Article  Google Scholar 

  6. Khaliq A, Rhamdhani MA, Brooks G, Masood S (2014) Metal extraction processes for electronic waste and existing industrial routes: a review and Australian perspective. Resources 3(1):152–179

    Article  Google Scholar 

  7. Ghodrat M, Rhamdhani M, Brooks G, Masood S, Corder G (2016) Techno economic analysis of electronic waste processing through black copper smelting route. J Clean Prod 126:178–190

    Article  CAS  Google Scholar 

  8. Forsen O, Aromaa J, Lundstrom M, (2017) Primary, copper smelter and refinery as recycling plant – A system integrated approach, Recycling 19 (2) https://doi.org/10.3390/recycling2040019

    Article  Google Scholar 

  9. Schlesinger M, King M, Sole K, Davenport W (2011) Extractive metallurgy of copper. Elsevier, Oxford

    Google Scholar 

  10. Azakami T, Yazawa A (1976) Activity measurements of liquid copper binary alloys. Can Metall Q 15:111–122

    Article  CAS  Google Scholar 

  11. Shuva M, Rhamdhani M, Brooks G, Masood S, Reuter M (2016) Thermodynamics data of valuable elements relevant to e-waste processing through primary and secondary copper production: a review. J. Clean Prod 131:795–809

    Article  CAS  Google Scholar 

  12. Moats MS, Wang S, Kim D (2012) A review of the behavior and deportment of lead, bismuth, antimony and arsenic in copper electrorefining, T.T. Chen Symposium, TMS, pp 3–21

    Google Scholar 

  13. Namias J (2013) The future of electronic waste recycling in the United States: obstacles and domestic solutions. Columbia University, New York, http://www.seas.columbia.edu/earth/wtert/sofos/Namias_Thesis_07-08-13.pdf

  14. Rhamdhani M, Ghodrat M, Brooks G, Masood S, Corder G, Haque N, Reuter M (2016) Evaluation of E-waste processing through secondary copper smelting, 8th annual high temperature processing symposium, Melbourne, https://doi.org/10.13140/rg.2.1.5033.7045

  15. Friedrich B, Birich A, Borowski NPA, Diaz F, Flerus B, Trentmann A (2016) State of research in WEEE-recycling-metallurgical challenges and perspectives, conference: “WEEE-closing the loop. Next steps in recycling”, EIT KIC raw materials idea camp, Aachen, https://doi.org/10.13140/rg.2.2.30674.96966

  16. Roine A. (2006) HSC Chemistry® v 6.12, Outotec Research Oy Center, Pori

Download references

Acknowledgements

The presented research was supported by Ministry of Education, Science and Technological Development, Republic of Serbia, project “Innovative synergy of by-products, waste minimization and cleaner production in metallurgy,” No. TR34033.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Marija Korać.

Additional information

The contributing editor for this article was Bernd Friedrich.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kamberović, Ž., Ranitović, M., Korać, M. et al. Pyro-Refining of Mechanically Treated Waste Printed Circuit Boards in a DC Arc-Furnace. J. Sustain. Metall. 4, 251–259 (2018). https://doi.org/10.1007/s40831-018-0167-3

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40831-018-0167-3

Keywords

Navigation