Abstract
The aim of the present work is to investigate the fatigue reliability of self-piercing riveted (SPR) joints of 5052 aluminium alloy sheets. The static and fatigue properties of SPR joints were tested and analysed as a foundation for further investigation. The fatigue failure modes of SPR joints were analysed by combing experimental results with the joining process simulation. The net sectional area of SPR joints was defined and used to calculate the stress level under different load conditions. The S–N equation was fitted by employing least square regression analysis method. Moreover, the P-S–N curves and corresponding correlation coefficients of different reliability \(P\) with 95% confidence level were deduced. The minimum fatigue limit of the SPR joints under different survival probability and given confidence level can be calculated on the basis of corresponding P-S–N curves, which is meaningful for reliability design of SPR structure.
Similar content being viewed by others
References
Li D, Chrysanthou A, Patel I, Williams G (2017) Self-piercing riveting—a review. Int J Adv Manuf Technol 92:1777–1824. https://doi.org/10.1007/s00170-017-0156-x
Ang HQ (2021) An overview of self-piercing riveting process with focus on joint failures, corrosion issues and optimisation techniques. Chin J Mech Eng 34:2. https://doi.org/10.1186/s10033-020-00526-3
Liu C, Han X, Wu W, Yang B (2021) Study on the analytical model of joint strength prediction of flat-clinching. J Braz Soc Mech Sci Eng 43:466. https://doi.org/10.1007/s40430-021-03185-0
Tenorio MB, Lajarin SF, Gipiela ML, Marcondes PVP (2019) The influence of tool geometry and process parameters on joined sheets by clinching. J Braz Soc Mech Sci Eng 41:1–11. https://doi.org/10.1007/s40430-018-1539-0
Zhang X, He X, Xing B et al (2020) Quasi-static and fatigue characteristics of self-piercing riveted joints in dissimilar aluminium-lithium alloy and titanium sheets. J Market Res 9:5699–5711. https://doi.org/10.1016/j.jmrt.2020.03.095
Ma Y, Shan H, Niu S et al (2021) A comparative study of friction self-piercing riveting and self-piercing riveting of aluminum alloy AA5182-O. Engineering 7:1741–1750. https://doi.org/10.1016/j.eng.2020.06.015
He X, Wang Y, Lu Y et al (2015) Self-piercing riveting of similar and dissimilar titanium sheet materials. Int J Adv Manuf Technol 80:2105–2115. https://doi.org/10.1007/s00170-015-7174-3
Liu F, He X, Gu F, Ball AD (2021) A comparative study of local heat treatment for enhancing overall mechanical properties of clinched joints. J of Materi Eng Perform 30:1347–1355. https://doi.org/10.1007/s11665-020-05446-w
Karathanasopoulos N, Pandya KS, Mohr D (2021) An experimental and numerical investigation of the role of rivet and die design on the self-piercing riveting joint characteristics of aluminum and steel sheets. J Manuf Process 69:290–302. https://doi.org/10.1016/j.jmapro.2021.07.049
Mori K, Abe Y, Kato T (2012) Mechanism of superiority of fatigue strength for aluminium alloy sheets joined by mechanical clinching and self-pierce riveting. J Mater Process Technol 212:1900–1905. https://doi.org/10.1016/j.jmatprotec.2012.04.017
Xing B, Tang F, Song C, He X (2021) Static and fatigue behavior of self-piercing riveted joints with two overlap areas. J Market Res 14:1333–1338. https://doi.org/10.1016/j.jmrt.2021.07.064
Zhang X, He X, Gu F, Ball A (2019) Self-piercing riveting of aluminium–lithium alloy sheet materials. J Mater Process Technol 268:192–200. https://doi.org/10.1016/j.jmatprotec.2019.01.019
Hönsch F, Domitner J, Sommitsch C, Götzinger B (2020) Modeling the failure behavior of self-piercing riveting joints of 6xxx aluminum alloy. J Mater Eng Perform 29:4888–4897. https://doi.org/10.1007/s11665-020-04894-8
Karathanasopoulos N, Mohr D (2022) Strength and failure of self-piercing riveted aluminum and steel sheet joints: multi-axial experiments and modeling. J Adv Join Process 5:100107. https://doi.org/10.1016/j.jajp.2022.100107
Fratini L, Ruisi VF (2008) Self-piercing riveting for aluminium alloys-composites hybrid joints. Int J Adv Manuf Technol 43:61. https://doi.org/10.1007/s00170-008-1690-3
Liu Y, He X, Deng C (2017) Self-piercing riveting of metal foam sandwich structures. Mater Trans 58:1532–1537. https://doi.org/10.2320/matertrans.M2017187
Liu Y, Zhuang W (2019) Self-piercing riveted-bonded hybrid joining of carbon fibre reinforced polymers and aluminium alloy sheets. Thin-Walled Struct 144:106340. https://doi.org/10.1016/j.tws.2019.106340
T AKV, Asati B, Shajan N, Arora KS (2021) Performance evaluation of self-piercing riveted and resistance spot welded dissimilar steel joints. ARAI J Mobi Tech 1:pp34–42. https://doi.org/10.37285/ajmt.1.0.5
Sun X, Stephens EV, Khaleel MA (2007) Fatigue behaviors of self-piercing rivets joining similar and dissimilar sheet metals. Int J Fatigue 29:370–386. https://doi.org/10.1016/j.ijfatigue.2006.02.054
Su Z-M, Lin P-C, Lai W-J, Pan J (2015) Fatigue analyses of self-piercing rivets and clinch joints in lap-shear specimens of aluminum sheets. Int J Fatigue 72:53–65. https://doi.org/10.1016/j.ijfatigue.2014.09.022
Huang L, Bonnen J, Lasecki J et al (2016) Fatigue and fretting of mixed metal self-piercing riveted joint. Int J Fatigue 83:230–239. https://doi.org/10.1016/j.ijfatigue.2015.10.018
Huang L, Shi Y, Guo H, Su X (2016) Fatigue behavior and life prediction of self-piercing riveted joint. Int J Fatigue 88:96–110. https://doi.org/10.1016/j.ijfatigue.2016.03.015
Huang L, Guo H, Shi Y et al (2017) Fatigue behavior and modeling of self-piercing riveted joints in aluminum alloy 6111. Int J Fatigue 100:274–284. https://doi.org/10.1016/j.ijfatigue.2017.03.006
Moraes Jfc, Rao Hm, Jordon Jb, Barkey Me (2018) High cycle fatigue mechanisms of aluminum self-piercing riveted joints. Fatigue Fract Eng Mater Struct 41:57–70. https://doi.org/10.1111/ffe.12648
Zhang X, He X, Wei W et al (2020) Fatigue characterization and crack propagation mechanism of self-piercing riveted joints in titanium plates. Int J Fatigue 134:105465. https://doi.org/10.1016/j.ijfatigue.2019.105465
Calabrese L, Bonaccorsi L, Proverbio E et al (2013) Durability on alternate immersion test of self-piercing riveting aluminium joint. Mater Des 46:849–856. https://doi.org/10.1016/j.matdes.2012.11.016
Gao J, An Z, Liu B (2017) A new method for obtaining P-S-N curves under the condition of small sample. Proc Inst Mech Eng O J Risk Reliability 231:130–137. https://doi.org/10.1177/1748006X16686896
Gao J, Yuan Y (2020) Small sample test approach for obtaining P-S-N curves based on a unified mathematical model. Proc Inst Mech Eng C J Mech Eng Sci 234:4751–4760. https://doi.org/10.1177/0954406220925845
Bai X, Zhang P, Zhang Z et al (2019) New method for determining P-S-N curves in terms of equivalent fatigue lives. Fatigue Fract Eng Mater Struct 42:2340–2353. https://doi.org/10.1111/ffe.13075
Xie L, Liu J, Wu N, Qian W (2014) Backwards statistical inference method for P-S–N curve fitting with small-sample experiment data. Int J Fatigue 63:62–67. https://doi.org/10.1016/j.ijfatigue.2014.01.006
Ronold KO, Lotsberg I (2012) On the estimation of characteristic S-N curves with confidence. Mar Struct 27:29–44. https://doi.org/10.1016/j.marstruc.2012.03.002
D’Angelo L, Nussbaumer A (2017) Estimation of fatigue S-N curves of welded joints using advanced probabilistic approach. Int J Fatigue 97:98–113. https://doi.org/10.1016/j.ijfatigue.2016.12.032
Li C, Wu S, Zhang J et al (2020) Determination of the fatigue P-S-N curves—a critical review and improved backward statistical inference method. Int J Fatigue 139:105789. https://doi.org/10.1016/j.ijfatigue.2020.105789
Li S (2006) Mechanical fatigue and reliability design. Science Press, Beijin
Zhang X, He X, Xing B et al (2016) Influence of heat treatment on fatigue performances for self-piercing riveting similar and dissimilar titanium, aluminium and copper alloys. Mater Des 97:108–117. https://doi.org/10.1016/j.matdes.2016.02.075
Acknowledgements
This work was supported by Tianjin Technical Expert Project (Grant No.: 22YDTPJC00480) and National Natural Science Foundation of China (Grant No.: 51565023).
Funding
This work was supported by Tianjin Technical Expert Project (Grant No.: 22YDTPJC00480) and National Natural Science Foundation of China (Grant No.: 51565023).
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by FL and CD. The first draft of the manuscript was written by FL, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Conflict of interest
The authors declared no conflicts of interest to this work.
Additional information
Technical Editor: Marcelo Areias Trindade.
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Liu, F., Deng, C. & He, X. Fatigue reliability analysis of 5052 aluminium alloy self-piercing riveted joints with given confidence. J Braz. Soc. Mech. Sci. Eng. 44, 475 (2022). https://doi.org/10.1007/s40430-022-03801-7
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s40430-022-03801-7