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Recent Progress and Development in Extrusion of Rare Earth Free Mg Alloys: A Review

Acta Metallurgica Sinica (English Letters) volume 32, pages 145–168 (2019)Cite this article

Abstract

Mg and its alloys are the lightest structural metals available and are extremely attractive for applications as lightweight components, particularly in the automobile, electronic, and aerospace industries. The global market for wrought Mg alloys has steadily expanded over the past decade. And numerous studies have been carried out to meet this increasing demand of high-performance Mg alloys. However, Mg extrusion alloys have had a very limited usage so far. To overcome existing industrial challenges, one desirable approach is the development of low-cost rare earth (RE) free Mg extrusion alloys with superior mechanical properties. This review will introduce the recent research highlights in the extrusion of Mg alloys, specifically focusing on low-cost RE-free Mg alloy. The results from both the literature and our previous study are summarized and critically reviewed. Several aspects of RE-free Mg extrusion alloys are described in detail: (1) novel alloying designs including Mg–Al-, Mg–Zn-, Mg–Ca-, Mg–Sn-, and Mg–Bi-based alloys, (2) advanced extrusion techniques, and (3) extrusion-related severe plastic deformation (SPD) processing. Accordingly, considering the large gap in mechanical properties between the current RE-free Mg alloys and high-performance aluminum alloys, new alloy design, processing route control, and recommendations for future research on RE-free Mg extrusion alloys are also proposed. We hope this review will not only offer insightful information regarding the extrusion of RE-free Mg alloys but also inspire the development of new Mg extrusion technologies.

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Acknowledgements

The authors acknowledge support from the National Natural Science Foundation of China (Nos. 51701060 and 51601181), the Natural Science Foundation of Hebei Province (Grant No. E2016202130) and Tianjin city (No. 18JCQNJC03900), the Graduate Student Outstanding Innovation Project of Hebei Province (Grant No. CXZZBS2018030), and the Joint Doctoral Training Foundation of HEBUT (Grant No. 2018HW0008).

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Authors and Affiliations

  1. School of Materials Science and Engineering, Hebei University of Technology, Tianjin, 300130, China

    Shuai-Ju Meng, Hui Yu, Shao-Da Fan, Qi-Zhi Li, Fu-Xing Yin & Wei-Min Zhao

  2. School of Materials Science and Engineering, Kyungpook National University, Daegu, 41566, Republic of Korea

    Sung Hyuk Park

  3. Materials Implementation Department, Korea Institute of Materials Science, Changwon, 51508, Republic of Korea

    Joung Sik Suh, Young Min Kim & Bong Sun You

  4. National Key Laboratory of Shock Wave and Detonation Physics, Institute of Fluid Physics, China Academy of Engineering Physics, Mianyang, 621999, China

    Xiao-Long Nan

  5. School of Materials Science and Engineering, Anhui University of Technology, Maanshan, 243002, China

    Ming-Zhe Bian

  6. Magnesium Technology Innovation Center, School of Materials Science and Engineering, Seoul National University, Seoul, 08826, Republic of Korea

    Kwang Seon Shin

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  1. Shuai-Ju Meng
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  2. Hui Yu
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  3. Shao-Da Fan
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  7. Young Min Kim
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  8. Xiao-Long Nan
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  9. Ming-Zhe Bian
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  10. Fu-Xing Yin
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  11. Wei-Min Zhao
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  12. Bong Sun You
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  13. Kwang Seon Shin
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Corresponding author

Correspondence to Hui Yu.

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Available online at http://link.springer.com/journal/40195

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Meng, SJ., Yu, H., Fan, SD. et al. Recent Progress and Development in Extrusion of Rare Earth Free Mg Alloys: A Review. Acta Metall. Sin. (Engl. Lett.) 32, 145–168 (2019). https://doi.org/10.1007/s40195-018-00871-2

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  • DOI: https://doi.org/10.1007/s40195-018-00871-2

Keywords

  • Mg alloy
  • Extrusion
  • Rare earth free
  • Novel processing
  • Mechanical properties