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High-temperature oxidation behavior of plasma-sprayed NiCrAlY/TiO2 and NiCrAlY/Cr2O3/YSZ coatings on titanium alloy

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Abstract

The 70% NiCrAlY + 30% TiO2 and 70% NiCrAlY + 25% Cr2O3 + 5% YSZ metallic coatings are sprayed on titanium-15 alloy of ASTM B338, Grade 2, by using the plasma spray coating technology. Cyclic oxidation studies are conducted on the uncoated and coated alloys at 700 °C under static air environment. The kinetics of oxidation is studied by using the thermo-gravimetric method. Phase, microstructural, and chemical analysis tests are performed on as-sprayed and oxidized coatings. The coated alloys are found to be more resistant when compared to the uncoated alloys. The NiCrAlY + Cr2O3 + YSZ coating is found to be more protective when compared to NiCrAlY + TiO2 coating. It is concluded that the formation of Cr2O3, NiCr2O4, and Al2O3 is attributed to the development of oxidation resistance in the coatings.

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Authors and Affiliations

  1. Department of Mechanical Engineering, The Oxford College of Engineering, Bengaluru, Karnataka, India

    G. Madhu Sudana Reddy

  2. Department of Mechanical Engineering, RV Institute of Technology and Management Bengaluru, Karnataka, 560078, India

    C. Durga Prasad

  3. Department of Mechanical Engineering, Sahyadri College of Engineering & Management, Adyar, Mangaluru, 575007, India

    Gagan Shetty

  4. Department of Mechanical Engineering, National Institute of Technology Karnataka, Surathkal, 575025, India

    M. R. Ramesh

  5. Department of Mechanical Engineering, GITAM University, Bengaluru, Karnataka, India

    T. Nageswara Rao & Pradeep Patil

Authors
  1. G. Madhu Sudana Reddy
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  2. C. Durga Prasad
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  3. Gagan Shetty
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  4. M. R. Ramesh
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  5. T. Nageswara Rao
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  6. Pradeep Patil
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Correspondence to C. Durga Prasad.

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Reddy, G.M.S., Prasad, C.D., Shetty, G. et al. High-temperature oxidation behavior of plasma-sprayed NiCrAlY/TiO2 and NiCrAlY/Cr2O3/YSZ coatings on titanium alloy. Weld World 66, 1069–1079 (2022). https://doi.org/10.1007/s40194-022-01268-7

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  • DOI: https://doi.org/10.1007/s40194-022-01268-7

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