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Application of the metal magnetic memory method for detection of defects at the initial stage of their development for prevention of failures of power engineering welded steel structures and steam turbine parts

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Abstract

The magnetic memory of metal is an after-effect, which occurs in the form of metal residual magnetization in components and welded joints formed in the course of their fabrication and cooling in the weak magnetic field of the earth. It also occurs in the form of irreversible change of components’ magnetization in zones of stress concentration and damage under working loads. This article describes the experience with carrying out comprehensive testing of base metal and welded joints of welded steel structures (piping, pressure vessels, etc.) and steam turbine parts by using the method of metal magnetic memory and other conventional nondestructive testing methods, and microstructure analysis. It is shown that the stress concentration zones are the locations of defects and/or material properties degradation.

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Notes

  1. In Russia for testing by MMM method special instruments—testers of stress concentration (TSC) (manufacturer Energodiagnostika Co. Ltd.) were certified by Federal Agency on Technical Regulating and Metrology (the National Standards Body) of the Russian Federation.

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Correspondence to Sergey Kolokolnikov.

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Doc. IIW-2418, recommended for publication by Commission V “NDT and Quality Assurance of Welded Products”.

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Dubov, A., Dubov, A. & Kolokolnikov, S. Application of the metal magnetic memory method for detection of defects at the initial stage of their development for prevention of failures of power engineering welded steel structures and steam turbine parts. Weld World 58, 225–236 (2014). https://doi.org/10.1007/s40194-013-0102-y

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