Employing cold atmospheric plasma (Ar, He) on Ag thin film and their influences on surface morphology and anti-bacterial activity of silver films for water treatment
In this work to investigate the effects of using different gases in cold atmospheric plasma (CAP) on surface treatment of silver thin films (100, 120 nm film thickness) He and Ar were employed. Ag was sputtered on glass substrate and X-ray diffraction (XRD) as well as atomic force microscopy (AFM) for structural and morphological studies before and after plasma radiation was carried out. Surface treatment of Ag thin films by CAP increased surface roughness especially with Ar plasma, this rise of surface roughness of Ag thin film leads to make their surface hydrophilic which can be very important for antibacterial activity of Ag films in removal of Escherichia coli (E. coli) which was used as target bacterium. Argon plasma radiation was more effective than helium on both surface morphology and anti-bacterial property. XRD results showed that crystalline orientation of  peak of silver remains as preferred orientation, but the grain size did not change that much after plasma treatment. The crystalline size was calculated by Debye–Scherrer formula using peak  of Ag samples (as the most intense peak of silver).
KeywordsCold atmospheric plasma (CAP) Antibacterial activity Atomic force microscopy (AFM) X-ray diffraction (XRD) Ag thin film
For many decades silver and gold are known as the best electrical conductors and Ag specially has various applications in different sciences and technologies . Silver thin films have been employed for surface plasmon resonance (SPR) which has many usages especially in biology, medical sciences and environment. Some nano particles such as Ag, Cu and ZnO have attracted much interest due to their unique optical and antibacterial properties [2, 3]. Nowadays, humans are looking for low cost and high efficiency methods for treating wastewater and sweetening water especially due to lack of safe and pure drinking water, Ag with anti-bacterial activity can be very helpful [3, 4]. Microorganisms are part of the organic materials which are commonly present in the wastewater, which can affect human life. Often the removal of pathogenic microorganisms is the final step in the wastewater treatment. Antibacterial activity of silver in nanoscale is higher and is more reactive due to large surface area to volume ratio [5, 6]. In recent decades due to growth of population and rise of water consumption shortage of pure water (especially with bacterial and microbial problems) have caused a lots of difficulties for human. For this reason the main purpose of this study was concentrated on investigation of anti-microbial property of Ag thin films in water after using plasma treatment on their surfaces [4, 5, 6]. He and Ar were utilized for plasma jet and the obtained results were compared. Silver thin films can be produced by different methods such as chemical vapor deposition (CVD), sol–gel, physical vapor deposition (PVD), thermal and electron gun beam evaporation, laser deposition, RF, DC sputtering, etc. [7, 8, 9, 10]. In this experimental work magnetron sputtering was employed, since it has many advantages such as low temperature (no agglomeration), high purity, suitable and controllable coating rate. Using this method of deposition a better adhesion of thin film to substrate due to higher energy of condensing particles can be obtained, also annealing and post-annealing can lead to better adhesion and with sputtering large substrates may be used which can be good for industrial purposes [9, 10, 11]. In our previous works silver and copper and ZnO (as antibacterial materials) were employed in fabrication and modification of different polymeric membranes for separating salt, heavy and valuable metals from waters and also their antibacterial activity were studied (but low amount of Ag in membranes was not sufficient and not very effective for removal of bacterium). Since they were very thin (micrometer thickness) and may not resist high pressure from industrial wastewater for removal of microbial impurities so they were good only for dead end systems (static waters) [12, 13]. In the past few years non-thermal plasma has been used in various technologies, sciences and recently in medical instruments due to its anti-microbial property and it has been employed in wound healing, special medical bandage, and removing infections [14, 15, 16, 17, 18].
Cold atmospheric plasma (CAP) has been used to improve different surfaces for various materials (di-electric, membranes, different polymers, and metals, etc.) and has different applications such as changing hydrophilic or hydrophobic property and varying surface roughness and sometimes warm or hot plasma are used for hardening and smoothing surfaces from friction and erosion point of view [18, 19, 20, 21]. Obviously these effects depend on type of used gases like (O2, N2, Ar, He, H2, …, etc.), some times more than one gas is used and the second or third gas is employed with partial pressure or as assisted gas depending on the purpose of using plasma [22, 23]. Since both silver thin films and non-thermal plasma exhibit anti-bacterial activity, they together can be more effective in that line and so it is very important to study the effects of CAP on Ag thin films. Specially in food, biology, water, wastewater industries as well as medical science and its instruments [24, 25]. In this work after deposition of silver (thin films) they were exposed to argon and helium cold plasma to investigate their effect on surface morphology, structural characterization as well as studying of their anti-bacterial property on eliminating of E. coli for water treatment.
To produce silver thin films magnetron sputtering method was used. A vacuum system with base pressure of 10−6 m bar was employed (Hind-High-Vacuum, H.H.V., 12″MSPT). For magnetron sputtering argon (purity 99.99%) was used with pressure of 2 × 10−2 mbar. Circular glass with diameter of 2 cm and thickness of 1 mm was employed as substrate. Circular silver disc (purity 99.9%) with thickness of 3 mm and 12.5 cm diameter was made and used as cathode (target for sputtering) and the substrate-to-target distance was fixed at 12 cm (optimum distance after many runs of discharge to obtain an uniform film and suitable coating rate). The deposition rate of 15 Å/S was obtained when plasma discharge current was 0.6 Amp and voltage was at 350 volts. The coating rate and Ag film thickness were measured using a vibrating quartz crystal thickness monitor. During Ag deposition on glass substrate temperature was checked and kept constant using an exact digital thermocouple (namely 300 k). The glass substrates were washed and cleaned in heated acetone ultrasonic bath for 3 min and were dried before deposition of silver.
Before deposition of silver, discharge was working for 2–3 min to remove any possible impurities or contamination on surface of Ag target. A shutter was employed between target and glass substrates and shutter was removed only when line spectrums belonging to Ar and Ag ions and atoms were detected (by spectrometer with high resolving power, via viewing port) and no band spectra due to contamination or impurities was observed. Very pure and clean sputtered silver nanolayer with good uniformity was obtained with 100 and 120 nm thickness. Before and after exposing Ag samples to He and Ar plasma X-ray diffraction (XRD), (X,pert PW3040/60 Philips Holland) with chromium radiation (λcr = 2.289 Å) for Ag films was carried out. To study Ag surface roughness and its variations due to plasma exposure atomic force microscopy (AFM) (Park scientific instrument auto probe model CP) using force constant mode was employed, (scanning area was 5 micron × 5 micron). Antibacterial ability of Ag nanolayer or its particles is good, but at low amount of thickness or concentration this activity is very low . For this reason silver thin films with 100 and 120 nm thickness with good uniformity, high packing density by magnetron sputtering method were produced. For investigation of anti-bacterial activity of the produced silver samples optical density (O.D) method was used, and E. coli (MC 1601 with 106 cfu/ml for colony forming unit, Gram-positive bacteria) was employed. Bacteria and antibacterial reagent were incubated and maintained at 310 k for 24 h. A special fixture was made and Ag samples were suspended in especial cells containing water with bacterium (E. coli) and an exact spectrophotometer with orange light (λ = 600 nm) (Elegant Tech. Cecil series 400, CE 4400) for antibacterial activity measurement was employed. Hydrophilic property for Ag surface was investigated by special camera which could measure contact angle (internal or external) of distribution of pure drop of water on surface of thin films.
For plasma jet the first electrode was made of tungsten needle with 1-mm thickness, and the second one was copper ring to serve as the ground electrode. The tungsten electrode was the main electrode which was placed in center of a glass tube with 5 mm inner diameter and plasma (plume) was ejected into surrounding ambient air, Fig. 1 shows schematic set- up of employed plasma jet in this work.
Results and discussion
Although the mechanisms behind this activity of nanoscaled Ag on bacteria are not yet fully elucidated, but the most common mechanism behind this activity are proposed to date are uptake of free Ag ions followed by disruption of adenosine triphosphate (ATP) production and deoxyribonucleic acid (DNA) replication and also Ag nanoparticles and its ions generation of reactive oxygen species (ROS) .
In this work Ag thin films were exposed to He and Ar plasma radiation and XRD patterns for both cases did not show that much variation after plasma treatment and peak  of Ag orientation was the preferred orientation. AFM results revealed that surface of Ag films become rougher after plasma treatment, and this increasing surface roughness is more noticeable when Ar plasma is used. Due to more roughness and hydrophilic property when silver thin films are irradiated by plasma their antibacterial activity were improved and in removal of E. coli these Ag films were more effective when argon plasma was employed. This may be because of particles in Ar plasma (ions, atoms) are heavier than helium and also due to higher radiation pressure by this plasma.
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