Skip to main content
Log in

Analyzing the Effect of Spinning Process Variables on Draw Frame Blended Cotton Mélange Yarn Quality

  • Original Contribution
  • Published:
Journal of The Institution of Engineers (India): Series E Aims and scope Submit manuscript

Abstract

An investigation has been made to study the effect of important spinning process variables namely shade depth, ring frame spindle speed and yarn twist multiplier (TM) on various yarn quality parameters like unevenness, strength, imperfection, elongation at break and hairiness index of draw frame blended cotton mélange yarn. Three factors Box and Behnken design of experiment has been used to conduct the study. The quadratic regression model is used to device the statistical inferences about sensitivity of the yarn quality parameters to the different process variables. The response surfaces are constructed for depicting the geometric representation of yarn quality parameters plotted as a function of process variables. Analysis of the results show that yarn strength of draw frame blended cotton mélange yarn is significantly affected by shade depth and TM. Yarn unevenness is affected by shade depth and ring frame spindle speed. Yarn imperfection level is mainly influenced by the shade depth and spindle speed. The shade depth and yarn TM have shown significant impact on yarn hairiness index.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. R.H. Gong, R.M. Wright, Fancy yarns-their manufacture and application (Woodhead Publishing Ltd, Cambridge, 2002)

    Book  Google Scholar 

  2. B.K. Behera, P.K. Hari, S. Bansal, R. Singh, Effect of different blending methods and blending stages on properties of mélange yarn. Indian J. Fiber Text. Res. 22(6), 84–88 (1997)

    Google Scholar 

  3. J.-G. Koo, J.-W. Park, S.-K. An, Properties of speciality yarns based on raw and dyed cotton. Text. Res. J. 73, 26–30 (2003)

    Article  Google Scholar 

  4. H.S. Hanumanth Naik, P.N. Bhat, Production of Mélange yarns—a review. Manmade Text. India 51(5), 161–165 (2008)

    Google Scholar 

  5. A.R. Moghassem, Damaging of dyed cotton fibers with direct dye in spinning processes and its effect on the properties of cotton mélange yarn. Int. J. Eng. Trans. B Appl. 20(2), 203–210 (2007)

    Google Scholar 

  6. M.T. Selvan, K. Raghunathan, Effect of preparatory process on quality of fibers in mélange yarn production. Indian J. Fiber Text. Res. 29(12), 477–479 (2004)

    Google Scholar 

  7. S.M. Ishtiaque, A. Das, Characterization of grey and dyed cotton fibers as well as waste at different stages of rotor spinning process. Indian J. Fiber Text. Res. 28(3), 65–70 (2003)

    Google Scholar 

  8. H. Memon, N. Ali Khoso, S. Memon, Effect of dyeing parameters on physical properties of fibers and yarns. Int. J. Appl. Sci. Eng. Res. 4(4), 401–407 (2015)

    Google Scholar 

  9. Z. Zou, Effect of process variables on properties of viscose vortex coloured spun yarn. Indian J. Fiber Text. Res. 39(3), 296–302 (2014)

    Google Scholar 

  10. M.L. Regar, A.I. Amjad, N. Aikat, Studies on the properties of ring and compact spun mélange yarn. Int. J. Adv. Res. Innovative Ideas Educ. 3(2), 476–483 (2017)

    Google Scholar 

  11. S.K. Karim, A.A. Gharehaghaji, H. Tavanaie, A study of the damage caused to dyed cotton fibers and its effects on the properties of rotor and ring spun mélange yarns. Fibers Text. East. Eur. 3(62), 63–67 (2007)

    Google Scholar 

  12. K. Adinarayana, P. Ellaiah, B. Srinivasulu, R. Bhavani Devi, G. Adinarayana, Response surface methodological approach to optimize the nutrional parameters for neomycin production by streptomyces marinensis under solid-state fermentation. Process Biochem. 38(11), 1565–1572 (2003)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Suchibrata Ray.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ray, S., Ghosh, A. & Banerjee, D. Analyzing the Effect of Spinning Process Variables on Draw Frame Blended Cotton Mélange Yarn Quality. J. Inst. Eng. India Ser. E 99, 27–35 (2018). https://doi.org/10.1007/s40034-017-0109-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40034-017-0109-9

Keywords

Navigation