Skip to main content

Advertisement

Log in

Microstructural properties and compressive strength of fly ash-based geopolymer cement immersed in CO2-saturated brine at elevated temperatures

  • Original Paper
  • Published:
International Journal of Environmental Science and Technology Aims and scope Submit manuscript

Abstract

Geopolymer cement has significance in several engineering applications due to improved physical and chemical characteristics compared to ordinary portland cement (OPC). However, the emphasis on petroleum industry for cementing is not well recorded under CO2 exposure. This experimental research aims to investigate the impact of CO2-saturated brine on geopolymer-based and OPC-based cement under elevated temperature. Fly ash-based alkali-activated cement is prepared, and cement slurry is cured at two different conditions (17.23 MPa/60 °C and 24.13 MPa/130 °C). The slurry is then submerged into CO2-saturated brine using autoclave chamber at supercritical CO2 conditions for 24, 72 and 96 h. Microstructure properties are characterized using SEM, XRF, XRD, and IR. Compression strength is experimentally tested on cubical cement samples. A comparative analysis of fly ash geopolymer cement and OPC at varying conditions exhibits that microstructure and compressive strength of geopolymer cement show better performance. It signifies the potential of fly ash as a binder in sequestration cement for CO2 injection wells. This research suggests that the concentration of CO2 has a minor influence on the degree of carbonation. However, the temperature is found to be a critical factor for microstructure and mechanical properties reduction in OPC in a CO2-rich environment.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

Availability of data and material

The data will be available on request.

Code availability

Not applicable.

Abbreviations

C3S (Alite):

Tricalcium silicate

C2S (Belite):

Dicalcium silicate

C3A:

Tricalcium aluminate

C4AF:

Tetracalcium aluminoferrite

GC60:

Geopolymer cement cured at 60 °C and 17.23 MPa

GC130:

Geopolymer cement cured at 130 °C and 24.13 MPa

PC60:

Class G cement cured at 60 °C and 17.23 MPa

PC130:

Class G cement cured at 130 °C and 24.13 MPa

96GC130b:

Geopolymer cement after brine CO2 exposure at 130 °C and 24.13 MPa for 96 h

96PC130b:

Class G cement after brine CO2 exposure at 130 °C and 24.13 MPa for 96 h

72GC60b:

Geopolymer cement after brine CO2 exposure at 60 °C and 17.23 MPa for 72 h

72PC60b:

Class G cement after brine CO2 exposure at 60 °C and 17.23 MPa for 72 h

24GC130b:

Geopolymer cement after brine CO2 exposure at 130 °C and 24.13 MPa for 24 h

24PC130b:

Class G cement after brine CO2 exposure at 130 °C and 24.13 MPa for 24 h

References

  • API Recommended Practice 10A. Specification for cements and materials for well cementing; 2011.

  • API Recommended Practice 10B-2. Recommended practice for testing well cements; 2009.

  • ASTM C 109/C 109M–07 A. Standard test method for compressive strength of hydraulic cement mortars; 2008.

  • Bakria AMM, Kamarudin H, Hussain M, Nizar IK, Zarina Y, Rafiza AR (2011) The effect of curing temperature on physical and chemical properties of geopolymers. Phys Procedia 22:286–291

    Article  Google Scholar 

  • Belmokhtar N, Ammari M, Brigui J, Benallal L (2017) Comparison of the microstructure and the compressive strength of two geopolymers derived from Metakaolin and an industrial sludge. Constru Build Mater 146:621–629

    Article  Google Scholar 

  • Chindaprasirt P, Rattanasak U, Taebuanhuad S (2013) Resistance to acid and sulfate solutions of microwave-assisted high calcium fly ash geopolymer. Mater Struct 46:375

    Article  CAS  Google Scholar 

  • Davidovits J (2011) Geopolymer chemistry and applications, 3rd edn. Institute Geopolymer

    Google Scholar 

  • Duxson P, Fernández-Jiménez A, Provis JL, Lukey GC, Palomo A, van Deventer JSJ (2007) Geopolymer technology: the current state of the art. J Mater Sci 42:2917–2933

    Article  CAS  Google Scholar 

  • Fauzi A, Nuruddin MF, Malkawi AB, Abdullah MMAB (2016) Study of fly ash characterization as a cementitious material. Proc Eng 148:487–493

    Article  CAS  Google Scholar 

  • Jacquemet N, Pironon J, Lagneau V, Saint-Marc J (2012) Armoring of well cement in H2S–CO2 saturated brine by calcite coating—Experiments and numerical modelling. Appl Geochem 27:782–795

    Article  CAS  Google Scholar 

  • Junaid MT, Kayali O, Khennane A (2017) Response of alkali activated low calcium fly-ash based geopolymer concrete under compressive load at elevated temperatures. Mater Struct 50:50

    Article  Google Scholar 

  • Kaze CR, Alomayri T, Hasan A, Tome S, Lecomte-Nana GL, Nemaleu JGD, Tchakoute HK, Kamseu E, Melo UC, Rahier H (2020) Reaction kinetics and rheological behaviour of meta-halloysite based geopolymer cured at room temperature: effect of thermal activation on physicochemical and microstructural properties. Appl Clay Sci 196:105773

    Article  CAS  Google Scholar 

  • Khalifeh M, Saasen A, Vralstad T, Hodne H (2014) Potential utilization of Class C fly ash-based geopolymer in oil well cementing operations. Cement Concr Compos 53:10–17

    Article  CAS  Google Scholar 

  • Komnitsas K, Zaharaki D (2007) Geopolymerisation: a review and prospects for the minerals industry. Mineral Engineering 20:1261–1277

    Article  CAS  Google Scholar 

  • Kutchko BG, Strazisar BR, Lowry GV, Dzombak DA, Thaulow N (2008) Rate of CO2 attack on hydrated Class H well cement under geologic sequestration conditions. Environ Sci Technol 42:6237–6242

    Article  CAS  Google Scholar 

  • Mahmoud AA, Elkatatny S, Mahmoud M. Improving Class G cement carbonation resistance using nanoclay particles for geologic carbon sequestration applications. Society of Petroleum Engineers. 2018; SPE-192901-MS.

  • Nuruddin MF, Demie S, Shafiq N (2011) Effect of mix composition on workability and compressive strength of self-compacting geopolymer concrete. Canadian J Civil Eng 38:1196–1203

    Article  CAS  Google Scholar 

  • Omosebi O, Maheshwari H, Ahmed R, Shah S, Osisanya S, Hassani S, DeBruijn G, Cornell W, Simon D (2016) Degradation of well cement in HPHT acidic environment: effects of CO2 concentration and pressure. Cement Concr Compos 74:54–70

    Article  CAS  Google Scholar 

  • Omosebi OA, Sharma M, Ahmed RM, Shah SN, Saasen A, Osisanya SO. Cement degradation in CO2–H2S environment under high pressure-high temperature conditions. Society of Petroleum Engineers. 2017; SPE-185932-MS.

  • Palomo A, Grutzeck MW, Blanco MT (1999) Alkali-activated fly ashes: a cement for the future. Cem Concr Res 29:1323–1329

    Article  CAS  Google Scholar 

  • Phair JW, Van Deventer JSJ (2002) Effect of the silicate activator pH on the microstructural characteristics of waste-based geopolymers. Int J Miner Process 66:121–143

    Article  CAS  Google Scholar 

  • Ramezanianpour AA (2014) Cement replacement materials: properties, durability, sustainability. Springer, Heidelberg

    Book  Google Scholar 

  • Ridha S, Irawan S, Ariwahjoedi B (2013) Strength prediction of Class G oilwell cement during early ages by electrical conductivity. J Petrol Explor Prod Technol 3:303

    Article  CAS  Google Scholar 

  • Ridha S, Setiawan RA, Abd Hamid AI, Shahari AR (2018) The influence of CO2 accelerated carbonation on alkali-activated fly ash cement under elevated temperature and pressure. Mater Sci Eng Technol (materialwissenschaft Und Werkstofftechnik) 49(4):483–548

    CAS  Google Scholar 

  • Ridha S, Setiawan RA, Pramana AA, Abdurrahman M (2020) Impact of wet supercritical CO2 injection on fly ash geopolymer cement under elevated temperatures for well cement applications. J Petroleum Explorat Prod Technol 10:243–247

    Article  CAS  Google Scholar 

  • Ridha S, Yerikania U. New nano-geopolymer cement system improves wellbore integrity upon acidizing job: experimental findings. Society of Petroleum Engineers. 2015; SPE-176419-MS.

  • Ryu GS, Lee YB, Koh KT, Chung YS (2013) The mechanical properties of fly ash-based geopolymer concrete with alkaline activators. Constr Build Mater 47:409–418

    Article  Google Scholar 

  • Santra AK, Reddy BR, Liang F, Fitzgerald R. Reaction of CO2 with Portland cement at downhole conditions and the role of pozzolanic supplements. Soc Petrol Eng. 2009; SPE-121103-MS.

  • Sauki A, Irawan S (2010) Effects of pressure and temperature on well cement degradation by supercritical CO2. Int J Eng Technol 10:53–61

    Google Scholar 

  • Velayati A, Tokhmechi B, Soltanian H, Kazemzadeh E (2015) Cement slurry optimization and assessment of additives according to a proposed plan. J Natural Gas Sci Eng 23:165–170

    Article  Google Scholar 

  • Zhang L, Dzombak DA, Nakles DV, Hawthorne SB, Miller DJ, Kutchko BG, Lopano CL, Strazisar BR (2013) Characterization of pozzolan-amended wellbore cement exposed to CO2 and H2S gas mixtures under geologic carbon storage conditions. Int J Greenhouse Gas Control 19:358–368

    Article  CAS  Google Scholar 

  • Zhang Y, Xiao R, Jiang X, Li W, Zhu X, Huang B (2020) Effect of particle size and curing temperature on mechanical and microstructural properties of waste glass-slag-based and waste glass-fly ash-based geopolymers. J Clean Prod 273:122970

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors express their gratitude to Universiti Teknologi PETRONAS, Malaysia.

Funding

The financial assistance is provided by YUTP grant No. 015LC0-092.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Ridha.

Ethics declarations

Conflict of interest

The authors declare no conflict of interest.

Additional information

Editorial responsibility: Fatih ŞEN.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ridha, S., Dzulkarnain, I., Abdurrahman, M. et al. Microstructural properties and compressive strength of fly ash-based geopolymer cement immersed in CO2-saturated brine at elevated temperatures. Int. J. Environ. Sci. Technol. 19, 7589–7598 (2022). https://doi.org/10.1007/s13762-021-03665-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13762-021-03665-9

Keywords

Navigation