Abstract
In recent years, there has been a growing interest in the use of biocomposites consisting of thermoplastics and cellulosic materials. Acrylonitrile butadiene styrene is a popular thermoplastic material in engineering applications. The wood sawdust generated from manufacturing products made from jackfruit (Artocarpus heterophyllus Lam., family Moraceae) is a promising cellulosic material for biocomposite materials due to its availability and environmental friendliness. In this paper, wood polymer composites were prepared using a twin-screw extruder with ABS and varying ratios of wood sawdust particles. The scanning electron microscopy images confirmed the proper mixing of filler material with the matrix. Mechanical tests were conducted on the composites to evaluate their impact, tensile, and flexural strength per ASTM standard. Dynamic mechanical thermal analysis (DMTA) was performed to determine the viscoelastic properties of the composites. The results showed that the mechanical properties decreased with increasing wood sawdust content. The wood sawdust content significantly affected the viscoelastic properties of the composites. Interestingly, the storage modulus was the highest in composites with 20% (by weight) wood sawdust content, while the loss modulus remained almost the same across all composites. The findings suggest that the wood polymer composites made from jackfruit wood sawdust and ABS exhibit comparable physical property to virgin polymer and could be used for various structural materials.
Graphical Abstract
Similar content being viewed by others
Explore related subjects
Discover the latest articles, news and stories from top researchers in related subjects.References
Ge S, Ouyang H, Ye H, Shi Y, Sheng Y, Peng W (2023) High-performance and environmentally friendly acrylonitrile butadiene styrene/wood composite for versatile applications in furniture and construction. Adv Compos Hybrid Mater 6:44. https://doi.org/10.1007/s42114-023-00628-1
Souissi S, Lachtar F, Elloumi A, Bergeret A (2022) Properties of wood polymer composites based on polypropylene/olive wood flour: effects of fiber treatment and compatibilizer. Iran Polym J 31:1511–1521. https://doi.org/10.1007/s13726-022-01089-x
Gao J, Li C, Shilpakar U, Shen Y (2015) Improvements of mechanical properties in dissimilar joints of HDPE and ABS via carbon nanotubes during friction stir welding process. Mater Des 86:289–296. https://doi.org/10.1016/j.matdes.2015.07.095
Ponsuriyaprakash S, Udhayakumar P, Pandiyarajan R (2022) Experimental investigation of ABS matrix and cellulose fiber reinforced polymer composite materials. J Nat Fibers 19:3241–3252. https://doi.org/10.1080/15440478.2020.1841065
Nukala SG, Kong I, Kakarla AB, Kong W, Kong W (2022) Development of wood polymer composites from recycled wood and plastic waste: thermal and mechanical properties. J Compos Sci 6:1–13. https://doi.org/10.3390/jcs6070194
Harris M, Potgieter J, Ray S, Archer R, Arif KM (2019) Acrylonitrile butadiene styrene and polypropylene blend with enhanced thermal and mechanical properties for fused filament fabrication. Materials 12:1–20. https://doi.org/10.3390/ma12244167
Tiganis BE, Burn LS, Davis P, Hill AJ (2002) Thermal degradation of acrylonitrile-butadiene-styrene (ABS) blends. Polym Degrad Stab 76:425–434. https://doi.org/10.1016/S0141-3910(02)00045-9
Rasana N, Jayanarayanan K, Mohan HT, Keller T (2021) Static and dynamic mechanical properties of nanosilica and multiwalled carbon nanotube reinforced acrylonitrile butadiene styrene composites: theoretical mechanism of nanofiller reinforcement. Iran Polym J 30:1211–1225. https://doi.org/10.1007/s13726-021-00962-5
Mao ND, Thanh TD, Thuong NT, Grillet AC, Kim NH, Lee JH (2016) Enhanced mechanical and thermal properties of recycled ABS/nitrile rubber/nanofil N15 nanocomposites. Compos B Eng 93:280–288. https://doi.org/10.1016/j.compositesb.2016.03.039
Rahimi M, Esfahanian M, Moradi M (2014) Effect of reprocessing on shrinkage and mechanical properties of ABS and investigating the proper blend of virgin and recycled ABS in injection molding. J Mater Process Technol 214:2359–2365. https://doi.org/10.1016/j.jmatprotec.2014.04.028
Yeh S-K, Agarwal S, Gupta RK (2009) Wood-plastic composites formulated with virgin and recycled ABS. Compos Sci Technol 69:2225–2230. https://doi.org/10.1016/j.compscitech.2009.06.007
Chawla K, Singh R, Singh J, Mehta H (2022) Investigations on mechanical properties of secondary recycled ABS reinforced with Fe powder for 3D printing applications. Mater Today Proc 50:2450–2454. https://doi.org/10.1016/j.matpr.2021.10.291
Chawla K, Singh J, Singh R (2020) On recyclability of thermosetting polymer and wood dust as reinforcement in secondary recycled ABS for nonstructural engineering applications. J Thermoplast Compos Mater 35:913–937. https://doi.org/10.1177/0892705720925135
Korey M, Rencheck ML, Tekinalp H, Wasti S, Wang P, Bhagia S, Walker R, Smith T, Zhao X, Lamm ME, Copenhaver K, Vaidya U, Ozcan S (2023) Recycling polymer composite granulate/regrind using big area additive manufacturing. Compos B Eng 256:652. https://doi.org/10.1016/j.compositesb.2023.110652
Ahmad MN, Ishak MR, Mohammad Taha M, Mustapha F, Leman Z (2023) Mechanical, thermal and physical characteristics of oil palm (Elaeis Guineensis) fiber reinforced thermoplastic composites for FDM-Type 3D printer. Polym Test 120:1–11. https://doi.org/10.1016/j.polymertesting.2023.107972
Osman MA, Atia MRA (2018) Investigation of ABS-rice straw composite feedstock filament for FDM. Rapid Prototyp J 24:1067–1075. https://doi.org/10.1108/RPJ-11-2017-0242
Taufiq MJ, Mansor MR, Mustafa Z (2018) Characterisation of wood plastic composite manufactured from kenaf fibre reinforced recycled-unused plastic blend. Compos Struct 189:510–515. https://doi.org/10.1016/j.compstruct.2018.01.090
Hao X, Xu J, Zhou H, Tang W, Li W, Wang Q, Ou R (2021) Interfacial adhesion mechanisms of ultra-highly filled wood fiber/polyethylene composites using maleic anhydride grafted polyethylene as a compatibilizer. Mater Des 212:182. https://doi.org/10.1016/j.matdes.2021.110182
Qiang Y, Donglyang W, Gotama J, Bateman S (2008) Wood fiber reinforced polyethylene and polypropylene composites with high modulus and impact strength. J Thermoplast Compos Mater 21:195–208. https://doi.org/10.1177/0892705708089472
Várdai R, Lummerstorfer T, Pretschuh C, Jerabek M, Gahleitner M, Pukánszky B, Renner K (2019) Impact modification of PP/wood composites: a new approach using hybrid fibers. Express Polym Lett 13:223–234. https://doi.org/10.3144/expresspolymlett.2019.19
Marton AMS, Monticeli FM, Zanini NC, Barbosa RFS, Medeiros SF, Rosa DS, Mulinari DR (2022) Revalorization of Australian royal palm (Archontophoenix alexandrae) waste as reinforcement in acrylonitrile butadiene styrene (ABS) for use in 3D printing pen. J Cleaner Prod 365:1–11. https://doi.org/10.1016/j.jclepro.2022.132808
Adegoke KA, Adesina OO, Okon-Akan OA, Adegoke OR, Olabintan AB, Ajala OA, Olagoke H, Maxakato NW, Bello OS (2022) Sawdust-biomass based materials for sequestration of organic and inorganic pollutants and potential for engineering applications. Curr Res Green Sustain Chem 5:249. https://doi.org/10.1016/j.crgsc.2022.100274
Kalak T, Kaczmarek M, Nowicki P, Pietrzak R, Tachibana Y, Cierpiszewski R (2022) Preparation of nitrogen-enriched pine sawdust-based activated carbons and their application for copper removal from the aquatic environment. Wood Sci Technol 56:1721–1742. https://doi.org/10.1007/s00226-022-01423-9
Alizadeh P, Tabil LG, Adapa PK, Cree D, Mupondwa E, Emadi B (2022) Torrefaction and densification of wood sawdust for bioenergy applications. Fuels 3:152–175. https://doi.org/10.3390/fuels3010010
Orelma H, Tanaka A, Vuoriluoto M, Khakalo A, Korpela A (2021) Manufacture of all-wood sawdust-based particle board using ionic liquid-facilitated fusion process. Wood Sci Technol 55:331–349. https://doi.org/10.1007/s00226-021-01265-x
Petchwattana N, Covavisaruch S (2014) Mechanical and morphological properties of wood plastic biocomposites prepared from toughened poly (lactic acid) and rubber wood sawdust (Hevea brasiliensis). J Bionic Eng 11:630–637. https://doi.org/10.1016/S1672-6529(14)60074-3
Huang Y, Löschke S, Proust G (2021) In the mix: The effect of wood composition on the 3D printability and mechanical performance of wood-plastic composites. Composites Part C 5:140. https://doi.org/10.1016/j.jcomc.2021.100140
Allaf RM, Futian M (2020) Solid-state compounding for recycling of sawdust waste into green packaging composites. Processes 8:1386. https://doi.org/10.3390/pr8111386
Allaf RM, Albarahmieh E, Futian M (2020) Preparation of sawdust-filled recycled-PET composites via solid-state compounding. Processes 8:100. https://doi.org/10.3390/pr8010100
Cuan-Urquizo E, Álvarez-Trejo A, Robles Gil A, Tejada-Ortigoza V, Camposeco-Negrete C, Uribe-Lam E, Treviño-Quintanilla CD (2022) Effective stiffness of fused deposition modeling infill lattice patterns made of PLA-wood material. Polymers 14:337. https://doi.org/10.3390/polym14020337
Ge S, Zuo S, Zhang M, Luo Y, Yang R, Wu Y, Zhang Y, Li J, Xia C (2021) Utilization of decayed wood for polyvinyl chloride/wood flour composites. J Mater Res Technol 12:862–869. https://doi.org/10.1016/j.jmrt.2021.03.026
Saeed U, Nawaz MA, Al-Turaif HA (2018) Wood flour reinforced biodegradable PBS/PLA composites. J Compos Mater 52:2641–2650. https://doi.org/10.1177/0021998317752227
Chawla K, Singh R, Singh J (2022) Investigations on flexural strength of multi-material ABS based composite specimen fabricated through FDM technique. Mater Today Proc 48:1346–1351. https://doi.org/10.1016/j.matpr.2021.09.062
Nörnberg B, Borchardt E, Luinstra GA, Fromm J (2014) Wood plastic composites from poly(propylene carbonate) and poplar wood flour:mechanical, thermal and morphological properties. Eur Polym J 51:167–176. https://doi.org/10.1016/j.eurpolymj.2013.11.008
Tri MV, Van Hoa N, Minh Chau N, Pane A, Faedda R, De Patrizio A, Schena L, Olsson C, Wright S, Ramstedt M, Cacciola SO (2015) Decline of jackfruit (Artocarpus heterophyllus) incited by Phytophthora palmivora in Vietnam. Phytopathol Mediterr 54:275–280. https://doi.org/10.14601/Phytopathol_Mediterr-15008
Tran KNT, Hoang BN, Nguyen KOT, Nguyen HTT, Phung SC, Do HT, Ngo CQT (2021) Manufacture of activated carbon adsorbents from jackfruit waste for removal of heavy metals and dyes from wastewater: a review. Indones J Chem. 22:565–575. https://doi.org/10.22146/ijc.69538
Mutiara T, Rofiki I, Al Ghifari MAD (2018) Bio adsorbent from modified jackfruit wood sawdust for removal of lead ions. Mater Sci Forum 934:159–164. https://doi.org/10.4028/www.scientific.net/MSF.934.159
Bouafif H, Koubaa A, Perré P, Cloutier A, Riedl B (2008) Analysis of among-species variability in wood fiber surface using DRIFTS and XPS: effects on esterification efficiency. J Wood Chem Technol 28:296–315. https://doi.org/10.1080/02773810802485139
Aid S, Eddhahak A, Ortega Z, Froelich D, Tcharkhtchi A (2017) Experimental study of the miscibility of ABS/PC polymer blends and investigation of the processing effect. J Appl Polym Sci 134:44975. https://doi.org/10.1002/app.44975
Wang Z, Wang J, Li M, Sun K, Liu CJ (2014) Three-dimensional printed acrylonitrile butadiene styrene framework coated with Cu-BTC metal-organic frameworks for the removal of methylene blue. Sci Rep 4:5939. https://doi.org/10.1038/srep05939
Bandeira LC, Campos BMD, Ciuffi KJ, Nassar EJ, Silva JVL, Oliveira MF, Maia IA (2017) Calcium phosphate coatings by sol–gel on acrylonitrile-butadiene-styrene substrate. J Braz Chem Soc 28:943–949. https://doi.org/10.21577/0103-5053.20160244
Zhang M, Zhang S, Chen Z, Wang M, Cao J, Wang R (2019) Preparation and characterization of superabsorbent polymers based on sawdust. Polymers 11:1891. https://doi.org/10.3390/polym11111891
Sombatsompop N, Kositchaiyong A, Wimolmala E (2006) Experimental analysis of temperature and crystallinity profiles of wood sawdust/polypropylene composites during cooling. J Appl Polym Sci 102:1896–1905. https://doi.org/10.1002/app.24164
Murad A, Sirahbizu B (2022) Experimental study on the effect of Cordia africana’s and Austria pine’s wood species on the performance of wood plastic composite. Compos Adv Mater 31:5522. https://doi.org/10.1177/26349833221105522
Borysiuk P, Boruszewski P, Auriga R, Danecki L, Auriga A, Rybak K, Nowacka M (2021) Influence of a bark-filler on the properties of PLA biocomposites. J Mater Sci 56:9196–9208. https://doi.org/10.1007/s10853-021-05901-6
Andrzejewski J, Szostak M, Barczewski M, Łuczak P (2019) Cork-wood hybrid filler system for polypropylene and poly(lactic acid) based injection molded composites. Structure evaluation and mechanical performance. Compos B Eng 163:655–668. https://doi.org/10.1016/j.compositesb.2018.12.109
Hermawan B, Nikmatin S, Sudaryanto AH, Sukaryo SG (2017) Effect of oil palm empty fruit bunches fibers reinforced polymer recycled. Mater Sci Eng 223:12064. https://doi.org/10.1088/1757-899X/223/1/012064
Acknowledgements
This research was funded by the Vietnam Ministry of Education and Training through the Project code B2021-BKA-20.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Phung, A.T., Dzung, H.T., Linh, N.P.D. et al. Acrylonitrile butadiene styrene/wood sawdust particles composites: mechanical and morphological properties. Iran Polym J 33, 67–78 (2024). https://doi.org/10.1007/s13726-023-01236-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13726-023-01236-y