Abstract
In this research, the microstructural aspects of different zones of ASTM 304 stainless steel weld joints via and without application of electromagnetic vibration under the voltage range of 0–30 V were studied. The microstructural investigations were carried out by optical microscopy and scanning electron microscopy. The results showed that by increasing electromagnetic vibration, the number and length of columnar dendrites are decreased and that the microstructure shifts from columnar to equiaxed dendrites. By applying electromagnetic vibration, the average length of dendrites was decreased from 570.80 to 58.40 μm for ER309L and from 637.84 to 58.5 μm for ER310 weld metals. The width of the formed unmixed zone near the fusion line was decreased, and in some zones it disappeared. In addition, the weld metal dilution was reduced to 24.2 and 13% for ER309L and ER310, respectively. The ferrite amount of weld metal for ER309L increased, while that for ER310 was partially decreased.
Similar content being viewed by others
References
J.R. Davis, ASM Specialty Handbook, Stainless Steel (ASM International, Materials Park, 1994)
K.H. Lo, C.H. Shek, J. Lai, Recent developments in stainless steels. Mater. Sci. Eng. R 65, 39–104 (2009)
G.R. Mirshekari, E. Tavakoli, M. Atapour, B. Sadeghian, Microstructure and corrosion behavior of multipass gas tungsten arc welded 304L stainless steel. Mater. Des. 55, 905–911 (2013)
J.C. Lippold, D. Kotecki, Welding Metallurgy and Weldability of Stainless Steels (Wiley, New York, 2005)
L. Karjalainen, T. Taulavuori, M. Sellman, A. Kyrolainen, Some strengthening methods for austenitic stainless steels. Steel Res. Int. 79, 404–412 (2008)
R. Song, D. Ponge, D. Raabe, J. Speer, D. Matlock, Overview of processing, microstructure and mechanical properties of ultrafine grained bcc steels. Mater. Sci. Eng. A 441, 1–17 (2006)
S. Kou, Welding Metallurgy, 2nd edn. (Wiley, Hoboken, 2003)
R. Dehmolaei, M. Shamanian, A. Kermanpur, Effect of solution annealing on weldability of aged alloy 800/25Cr–35Ni steel dissimilar welds. Sci. Technol. Weld Join 13, 515–523 (2008)
D.J. Lee, J.C. Byun, J.H. Sung, H.W. Lee, The dependence of crack properties on thr Cr/Ni equivalent ratio in AISI 304L austenitic stainless steel weld metals. Mater. Sci. Eng. A 513–514, 154–159 (2009)
Y. Cui, C.L. Xu, Q. Han, Effect of ultrasonic vibration on unmixed zone formation. Scr. Mater. 55, 975–978 (2006)
R. Dehmolaei, M. Shamanian, A. Kermanpur, Effect of electromagnetic vibration on the unmixed zone formation in 25Cr 35Ni heat resistant steel/Alloy 800 dissimilar welds. Mater. Charact. 59, 1814–1817 (2008)
R. Dehmolaei, M. Shamanian, A. Kermanpur, Microstructural characterization of dissimilar welds between alloy 800 and HP heat-resistant steel. Mater. Charact. 59, 1447–1454 (2008)
Y.G. Zhao, Y.H. Liang, Q.D. Qin, W. Zhou, Q.C. Jiang, Effect of mechanical vibration on the microstructure, impact toughness and thermal fatigue behavior of cast hot working die steel. ISIJ Int. 44, 1167–1172 (2004)
F. Matsuda, K. Nakata, Y. Miyanaga, T. Kayano, K. Tsukamoto, Effect of Electromagnetic Stirring on Weld Solidification Structure of Aluminum Alloys (Report II): Investigation on GTA in DCSP Weld Metal of 8 mm Thick Plate. Trans. JWRI 7(2), 181–193 (1978)
F. Matsuda, K. Nakata, Y. Miyanaga, T. Kayano, K. Tsukamoto, Effect of Electromagnetic Stirring on Weld Solidification Structure of Aluminum Alloys (Report I)-Investigation on GTA Weld Metal of Thin Sheet. Trans. JWRI 7(1), 111–127 (1978)
M. Malinowski-Brodnicka, G. den Ouden, W.J.P. Vink, Effect of electromagnetic stirring on GTA welds in austenitic stainless steel. Weld. Res. 2, 52s–59s (1990)
M.J. Jose, S.S. Kumar, A. Sharma, Vibration assisted welding processes and their influence on quality of welds. Sci. Technol. Weld. Join. 21(4), 243–258 (2016)
P. Sakthive, P. Sivakumar, Effect of vibration in Tig and arc welding using AISI 316 stainless steel. Int. J. Eng. Res. Sci. Technol. 3, 116–130 (2014)
N. Suutala, Effect of solidification conditions on the solidification mode in austenitic stainless steels. Metall. Mater. Trans. A 14, 191–197 (1983)
L. Karlsson, H. Arcini, Formation of Unmixed Zones in Stainless Steel Welds, International Conference on Innovation of Stainless Steel, Florence, Italy, 3 October 1993, vol. 273, pp. 11–14
W.F. Savage, E.F. Nippes, E.S. Szekeres, A study of weld interface phenomena in a low alloy steel. Weld. J. 55(1976), 260–268 (1976)
F. Lake, Technical report: a new constitution diagram for predicting ferrite content of stainless steel weld metals. Mater. Des. 14(6), 345–347 (1993)
J.C. Villafuerte, H.W. Kerr, Electromagnetic stirring and grain refinement in stainless steel GTA welds. Weld. Res. 10, 1–13 (1990)
C.W. Kuo, C.M. Lin, G.H. Lai, Y.C. Chen, Y.T. Chang, W. Wu, Characterization and mechanism of 304 stainless steel vibration welding. Mater. Trans. 48, 2319–2323 (2007)
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Ghadam Dezfuli, M.A., Dehmolaei, R. & Alavi Zaree, S.R. Microstructural Aspects of 304 Stainless Steel Weld Joints with the Simultaneous Application of Electromagnetic Vibration. Metallogr. Microstruct. Anal. 8, 226–232 (2019). https://doi.org/10.1007/s13632-019-00521-8
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13632-019-00521-8