Abstract
Sludge, a kind of carbon-rich material, can be produced as activated carbon. Mesoporous carbon derived from sludge has advantages in dye adsorption. However, most studies focus on the characteristic of surface area, pore volume, and pore size distribution but not the adsorption kinetics of mesoporous carbon. In this study, mesoporous carbon was prepared from anaerobic granular sludge through the molten salt method. The highest specific surface area can be 728.67 m2 g−1 at calcination temperature of 500 °C and time of 2 h. The removal of methylene blue (MB) and methyl orange (MO) can be above 99% with the dye concentration of 40 mg L−1. MB and MO adsorption experiment fitted well with pseudo-second-order kinetics. According to molecular dynamics simulation, the adsorption of MO on the surface of mesoporous carbon was easier than that of MB, while MB and mesoporous carbon system was stable. The frontier molecular orbital analysis was consistent with the experiment results. The sludge-derived activated carbon prepared by molten salt method had typical mesoporous structure and enhanced the dye adsorption.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs13399-022-02999-9/MediaObjects/13399_2022_2999_Fig7_HTML.png)
Similar content being viewed by others
References
Tian S, Chen J, Yan F et al (2020) Cross-sectoral synergy between municipal wastewater treatment, cement manufacture and petrochemical synthesis via clean transformation of sewage sludge. Sustain Energ Fuels 4(12):6274–6282. https://doi.org/10.1039/D0SE01164A
Sheldon MS, Erdogan IG (2016) Multi-stage EGSB/MBR treatment of soft drink industry wastewater. Chem Eng J 285:368–377. https://doi.org/10.1016/j.cej.2015.10.021
Jiang J, Wu J, Zhang Z et al (2016) Crater formation on anaerobic granular sludge. Chem Eng J 300:423–428. https://doi.org/10.1016/j.cej.2016.05.053
Liu T, Wei D, Zhang G et al (2016) A comparison of the influence of flocculent and granular structure of sludge on activated carbon: preparation, characterization and application. RSC Adv 6(90):87353–87361. https://doi.org/10.1039/C6RA18881H
Pan Z-h, Tian J-y, Xu G-r et al (2011) Characteristics of adsorbents made from biological, chemical and hybrid sludges and their effect on organics removal in wastewater treatment. Water Res 45(2):819–827. https://doi.org/10.1016/j.watres.2010.09.008
Smith KM, Fowler GD, Pullket S et al (2009) Sewage sludge-based adsorbents: A review of their production, properties and use in water treatment applications. Water Res 43(10):2569–2594. https://doi.org/10.1016/j.watres.2009.02.038
Shi L, Zhang G, Wei D et al (2014) Preparation and utilization of anaerobic granular sludge-based biochar for the adsorption of methylene blue from aqueous solutions. J Mol Liq 198:334–340. https://doi.org/10.1016/j.molliq.2014.07.023
Hadi P, Xu M, Ning C et al (2015) A critical review on preparation, characterization and utilization of sludge-derived activated carbons for wastewater treatment. Chem Eng J 260:895–906. https://doi.org/10.1016/j.cej.2014.08.088
Streit AFM, Moro Bassaco M, Collazzo GC et al (2021) Adsorptive recovery of butanol, propanol, and ethanol using activated carbon based on residual sludge industrial (ACRS). J Mol Liq 341:117452. https://doi.org/10.1016/j.molliq.2021.117452
Hu W, Tong W, Li Y et al (2020) Hydrothermal route-enabled synthesis of sludge-derived carbon with oxygen functional groups for bisphenol A degradation through activation of peroxymonosulfate. J Hazard Mater 388:121801. https://doi.org/10.1016/j.jhazmat.2019.121801
Wang X, Zhu N, Yin B (2008) Preparation of sludge-based activated carbon and its application in dye wastewater treatment. J Hazard Mater 153(1):22–27. https://doi.org/10.1016/j.jhazmat.2007.08.011
Mahapatra K, Ramteke DS, Paliwal LJ (2012) Production of activated carbon from sludge of food processing industry under controlled pyrolysis and its application for methylene blue removal. J Anal Appl Pyrolysis 95:79–86. https://doi.org/10.1016/j.jaap.2012.01.009
Walker GM, Weatherley LR (2001) Adsorption of dyes from aqueous solution-the effect of adsorbent pore size distribution and dye aggregation. Chem Eng J 83(3):201–206. https://doi.org/10.1016/S1385-8947(00)00257-6
Liu X, Fechler N, Antonietti M (2013) Salt melt synthesis of ceramics, semiconductors and carbon nanostructures. Chem Soc Rev 42(21):8237–8265. https://doi.org/10.1039/C3CS60159E
Liu X, Antonietti M (2014) Molten salt activation for synthesis of porous carbon nanostructures and carbon sheets. Carbon 69:460–466. https://doi.org/10.1016/j.carbon.2013.12.049
Shi E, Wang X, Zhang M et al (2021) Direct synthesis of hierarchical porous polymer nanoparticles from nitrile monomers and its application for methylene blue adsorption. Mater Res Express 8(3):035001. https://doi.org/10.1088/2053-1591/abe73b
Shi E, Wang X, Zhang M et al (2022) Transformation of sewage sludge into activated carbon by molten salt synthesis for adsorption of CO2 and dyes. Environ Chem Lett. https://doi.org/10.1007/s10311-022-01428-7
Hameed BH, Din ATM, Ahmad AL (2007) Adsorption of methylene blue onto bamboo-based activated carbon: kinetics and equilibrium studies. J Hazard Mater 141(3):819–825. https://doi.org/10.1016/j.jhazmat.2006.07.049
Auta M, Hameed BH (2011) Optimized waste tea activated carbon for adsorption of methylene blue and acid blue 29 dyes using response surface methodology. Chem Eng J 175:233–243. https://doi.org/10.1016/j.cej.2011.09.100
Fan S, Tang J, Wang Y et al (2016) Biochar prepared from co-pyrolysis of municipal sewage sludge and tea waste for the adsorption of methylene blue from aqueous solutions: kinetics, isotherm, thermodynamic and mechanism. J Mol Liq 220:432–441. https://doi.org/10.1016/j.molliq.2016.04.107
Li S, Song K, Zhao D et al (2020) Molecular simulation of benzene adsorption on different activated carbon under different temperatures. Microporous Mesoporous Mater 302:110220. https://doi.org/10.1016/j.micromeso.2020.110220
Al-Othman ZA, Ali R, Naushad M (2012) Hexavalent chromium removal from aqueous medium by activated carbon prepared from peanut shell: adsorption kinetics, equilibrium and thermodynamic studies. Chem Eng J 184:238–247. https://doi.org/10.1016/j.cej.2012.01.048
Sweatman MB, Quirke N (2005) Gas adsorption in active carbons and the slit-pore model 1: pure gas adsorption. J Phys Chem B 109(20):10381–10388. https://doi.org/10.1021/jp045273l
Benabid S, Streit AFM, Benguerba Y et al (2019) Molecular modeling of anionic and cationic dyes adsorption on sludge derived activated carbon. J Mol Liq 289:111119. https://doi.org/10.1016/j.molliq.2019.111119
Rakhshi M, Mohsennia M, Rasa H et al (2018) First-principle study of ammonia molecules adsorption on boron nitride nanotubes in presence and absence of static electric field and ion field. Vacuum 155:456–464. https://doi.org/10.1016/j.vacuum.2018.06.047
Zhang M, Liu L, He T et al (2020) Molten salt assisted pyrolysis approach for the synthesis of nitrogen-rich microporous carbon nanosheets and its application as gas capture sorbent. Microporous Mesoporous Mater 300:110177. https://doi.org/10.1016/j.micromeso.2020.110177
Liu X, Tu Y, Liu S et al (2021) Adsorption of ammonia nitrogen and phenol onto the lignite surface: an experimental and molecular dynamics simulation study. J Hazard Mater 416:125966. https://doi.org/10.1016/j.jhazmat.2021.125966
Yao Y, Xu F, Chen M et al (2010) Adsorption behavior of methylene blue on carbon nanotubes. Bioresour Technol 101(9):3040–3046. https://doi.org/10.1016/j.biortech.2009.12.042
Doğan M, Abak H, Alkan M (2009) Adsorption of methylene blue onto hazelnut shell: kinetics, mechanism and activation parameters. J Hazard Mater 164(1):172–181. https://doi.org/10.1016/j.jhazmat.2008.07.155
Jagiello J, Olivier JP (2013) 2D-NLDFT adsorption models for carbon slit-shaped pores with surface energetical heterogeneity and geometrical corrugation. Carbon 55:70–80. https://doi.org/10.1016/j.carbon.2012.12.011
Jagiello J, Olivier JP (2013) Carbon slit pore model incorporating surface energetical heterogeneity and geometrical corrugation. Adsorption 19(2):777–783. https://doi.org/10.1007/s10450-013-9517-4
Funding
This work was supported by the Fundamental Research Funds for Colleges and Universities in Liaoning Province, China (grant number lnjc202012 and lnqn202020).
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Miao Zhang, Jianchun Gao, and En Shi. The first draft of the manuscript was written by Miao Zhang, En Shi, and Shengnan Wang, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
Corresponding authors
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher's note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Zhang, M., Gao, J., Shi, E. et al. Mesoporous carbon derived from anaerobic granular sludge through molten salt method and its application for dye adsorption: an experimental and molecular dynamics simulation study. Biomass Conv. Bioref. 14, 11459–11468 (2024). https://doi.org/10.1007/s13399-022-02999-9
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13399-022-02999-9