Skip to main content
Log in

Comparison and analysis of one- and two-step activation for preparation of activated carbon from furfural residues

  • Original Article
  • Published:
Biomass Conversion and Biorefinery Aims and scope Submit manuscript

Abstract

Activated carbon (AC) was prepared from furfural residue (FR) in a horizontal tube reactor under a carbon dioxide atmosphere comparing one- and two-step activation methods. Considerable differences were observed between ACs produced from these two methods in microscopic morphology, structural properties, organic structure, and crystallinity. It showed that the AC obtained by one-step activation (800 oC, 20 min, K2CO3: FR = 0.5:1) exhibited microporous and alkaline surface characteristics, and achieved the highest iodine value of 1305.7 mg/g and BET surface area 2083.6 m2/g. While, for the two-step method, the iodine value was 1004.9 mg/g and the BET surface area was only 726.3 m2/g. Furthermore, one-step activation obtained a higher yield of high-quality AC in a shorter activation time than the two-step method. The adsorption data fitted well with the Redlich-Peterson isotherm model and reached the highest value of 1761.1 mg/g, while the adsorption kinetics agreed well with the pseudo-second-order model.

Graphical abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Yang J, Qiu K (2010) Preparation of activated carbons from walnut shells via vacuum chemical activation and their application for methylene blue removal. Chem Eng J 165:209–217. https://doi.org/10.1016/j.cej.2010.09.019

    Article  Google Scholar 

  2. Chomiak K, Gryglewicz S, Kierzek K, Machnikowski J (2017) Optimizing the properties of granular walnut-shell based KOH activated carbons for carbon dioxide adsorption. J CO2 Utiliz 21:436–443. https://doi.org/10.1016/j.jcou.2017.07.026

    Article  Google Scholar 

  3. Li Y, Li C, Qi H, Yu K, Liang C (2018) Mesoporous activated carbon from corn stalk core for lithium ion batteries. Chem Phys 506:10–16. https://doi.org/10.1016/j.chemphys.2018.03.027

    Article  Google Scholar 

  4. Pagketanang T, Artnaseaw A, Wongwicha P, Thabuot M (2015) Microporous Activated Carbon from KOH-Activation of Rubber Seed-Shells for Application in Capacitor Electrode. Elsevier B.V

  5. Karadirek Ş, Okkay H (2018) Statistical modeling of activated carbon production from spent mushroom compost. J Ind Eng Chem 63:340–347. https://doi.org/10.1016/j.jiec.2018.02.034

    Article  Google Scholar 

  6. Sun Y, Webley PA (2010) Preparation of activated carbons from corncob with large specific surface area by a variety of chemical activators and their application in gas storage. Chem Eng J 162:883–892. https://doi.org/10.1016/j.cej.2010.06.031

    Article  Google Scholar 

  7. Mao X, Kang Q, Liu Y, Siyal AA, Ao W, Ran C, Fu J, Deng Z, Song Y, Dai J (2019) Microwave-assisted pyrolysis of furfural residue in a continuously operated auger reactor : Biochar characterization and analysis. Energy 168:573–584. https://doi.org/10.1016/j.energy.2018.11.055

    Article  Google Scholar 

  8. Deng A, Lin Q, Yan Y, Li H, Ren J, Liu C, Sun R (2016) A feasible process for furfural production from the pre-hydrolysis liquor of corncob via biochar catalysts in a new biphasic system. Bioresour Technol 216:754–760. https://doi.org/10.1016/j.biortech.2016.06.002

    Article  Google Scholar 

  9. Kang Q, Mao X, Siyal AA, Liu Y, Ran C, Deng Z, Fu J, Ao W, Song Y, Dai J (2019) Microwave-assisted pyrolysis of furfural residue in a continuously operated auger reactor: characterization and analyses of condensates and non-condensable gases. Energy 187:116103. https://doi.org/10.1016/j.energy.2019.116103

    Article  Google Scholar 

  10. Ioannidou O, Zabaniotou AÃ (2007) Agricultural residues as precursors for activated carbon production — a review. Renew Sust Energ Rev 11:1966–2005. https://doi.org/10.1016/j.rser.2006.03.013

    Article  Google Scholar 

  11. Ceyhan AA, Şahin Ö, Baytar O, Saka C (2013) Surface and porous characterization of activated carbon prepared from pyrolysis of biomass by two-stage procedure at low activation temperature and it’s the adsorption of iodine. J Anal Appl Pyrolysis 104:378–383. https://doi.org/10.1016/j.jaap.2013.06.009

    Article  Google Scholar 

  12. Ceyhan AA, Şahin Ö, Saka C, Yalçin A (2013) A novel thermal process for activated carbon production from the vetch biomass with air at low temperature by two-stage procedure. J Anal Appl Pyrolysis 104:170–175. https://doi.org/10.1016/j.jaap.2013.08.007

    Article  Google Scholar 

  13. Ömer Sahin CS (2013) Preparation and characterization of activated carbon from acorn shell by physical activation with H2O-CO2 in two-step pretreatment. Bioresour Technol 136:163–168. https://doi.org/10.1016/j.biortech.2013.02.074

    Article  Google Scholar 

  14. Román S, Ledesma B, González JF, al-Kassir A, Engo G, Álvarez-Murillo A (2013) Two stage thermal regeneration of exhausted activated carbons. Steam gasification of effluents. J Anal Appl Pyrol 103:201–206. https://doi.org/10.1016/j.jaap.2012.08.017

    Article  Google Scholar 

  15. Uysal T, Duman G, Onal Y, Yasa I, Yanik J (2014) Production of activated carbon and fungicidal oil from peach stone by two-stage process. J Anal Appl Pyrolysis 108:47–55. https://doi.org/10.1016/j.jaap.2014.05.017

    Article  Google Scholar 

  16. Zubrik A, Matik M, Hredzák S, Lovás M, Danková Z, Kováčová M, Briančin J (2017) Preparation of chemically activated carbon from waste biomass by single-stage and two-stage pyrolysis. J Clean Prod 143:643–653. https://doi.org/10.1016/j.jclepro.2016.12.061

    Article  Google Scholar 

  17. Park J, Hung I, Gan Z, Rojas OJ, Lim KH, Park S (2013) Activated carbon from biochar: Influence of its physicochemical properties on the sorption characteristics of phenanthrene. Bioresour Technol 149:383–389. https://doi.org/10.1016/j.biortech.2013.09.085

    Article  Google Scholar 

  18. Cazetta ALAL, Vargas AMMM, Nogami EM et al (2011) NaOH-activated carbon of high surface area produced from coconut shell: Kinetics and equilibrium studies from the methylene blue adsorption. Chem Eng J 174:117–125. https://doi.org/10.1016/j.cej.2011.08.058

    Article  Google Scholar 

  19. Bedia J, Belver C, Ponce S, Rodriguez J, Rodriguez JJ (2018) Adsorption of antipyrine by activated carbons from FeCl3-activation of Tara gum. Chem Eng J 333:58–65. https://doi.org/10.1016/j.cej.2017.09.161

    Article  Google Scholar 

  20. Sun Y, Li H, Li G, Gao B, Yue Q, Li X (2016) Characterization and ciprofloxacin adsorption properties of activated carbons prepared from biomass wastes by H3PO4activation. Bioresour Technol 217:239–244. https://doi.org/10.1016/j.biortech.2016.03.047

    Article  Google Scholar 

  21. Zhang H, Gao Z, Ao W, Li J, Liu G, Fu J, Ran C, Mao X, Kang Q, Liu Y, Dai J (2017) Microwave pyrolysis of textile dyeing sludge in a continuously operated auger reactor : Char characterization and analysis. J Hazard Mater 334:112–120. https://doi.org/10.1016/j.jhazmat.2017.03.048

    Article  Google Scholar 

  22. General Administration of Quality Supervision I and Q of the PR of C and SA (2015) Test meyhods of wooden activated carbon — determination of iodine number

  23. General Administration of Quality Supervision I and Q of the PR of C (1999) Test methods of wooden activated carbon — determination of methylene blue adsorption

  24. Foo KY, Hameed BH (2010) Insights into the modeling of adsorption isotherm systems. Chem Eng J 156:2–10. https://doi.org/10.1016/j.cej.2009.09.013

    Article  Google Scholar 

  25. Liu WJ, Jiang H, Yu HQ (2015) Development of Biochar-Based Functional Materials: Toward a Sustainable Platform Carbon Material. Chem Rev 115:12251–12285. https://doi.org/10.1021/acs.chemrev.5b00195

    Article  Google Scholar 

  26. Tan W, Chen J (2014) Preparation of Activated Carbon and Ash Removal from Charcoal of Furfural Residue. J Anhui Agric Sci 42:2447–2449. https://doi.org/10.13989/j.cnki.0517-6611.2014.08.019

    Article  Google Scholar 

  27. Sing KSW, Everett DH, Haul RAW et al (1985) International union of pure commission on colloid and surface chemistry including catalysis-reporting physisorption data for gas/solid systems with special reference to the determination of surface area and porosity. Pure Appl Chem 57:603–619. https://doi.org/10.1351/pac198557040603

    Article  Google Scholar 

  28. Thommes M, Kaneko K, Neimark AV, Olivier JP, Rodriguez-Reinoso F, Rouquerol J, Sing KSW (2015) Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution (IUPAC Technical Report). Pure Appl Chem 87:1051–1069. https://doi.org/10.1515/pac-2014-1117

    Article  Google Scholar 

  29. Martins AC, Pezoti O, Cazetta AL, Bedin KC, Yamazaki DAS, Bandoch GFG, Asefa T, Visentainer JV, Almeida VC (2015) Removal of tetracycline by NaOH-activated carbon produced from macadamia nut shells: Kinetic and equilibrium studies. Chem Eng J 260:291–299. https://doi.org/10.1016/j.cej.2014.09.017

    Article  Google Scholar 

  30. Pezoti O, Cazetta AL, Bedin KC, Souza LS, Martins AC, Silva TL, Santos Júnior OO, Visentainer JV, Almeida VC (2016) NaOH-activated carbon of high surface area produced from guava seeds as a high-efficiency adsorbent for amoxicillin removal: Kinetic, isotherm and thermodynamic studies. Chem Eng J 288:778–788. https://doi.org/10.1016/j.cej.2015.12.042

    Article  Google Scholar 

  31. Sun Y, Zhang J, Yang G, Li Z (2007) Study on the Corn Stover Lignin Oxidized by Chlorine Dioxide and Modified by Furfuryl Alcohol. Spectrosc Spectr Anal 27:1997–2000

    Google Scholar 

  32. Sadezky A, Muckenhuber H, Grothe H, Niessner R, Pöschl U (2005) Raman microspectroscopy of soot and related carbonaceous materials: Spectral analysis and structural information. Carbon 43:1731–1742. https://doi.org/10.1016/j.carbon.2005.02.018

    Article  Google Scholar 

  33. Byamba-Ochir N, Shim WG, Balathanigaimani MS, Moon H (2016) Highly porous activated carbons prepared from carbon rich Mongolian anthracite by direct NaOH activation. Appl Surf Sci 379:331–337. https://doi.org/10.1016/j.apsusc.2016.04.082

    Article  Google Scholar 

  34. Altenor S, Carene B, Emmanuel E, Lambert J, Ehrhardt JJ, Gaspard S (2009) Adsorption studies of methylene blue and phenol onto vetiver roots activated carbon prepared by chemical activation. J Hazard Mater 165:1029–1039. https://doi.org/10.1016/j.jhazmat.2008.10.133

    Article  Google Scholar 

  35. Liu Q-S, Zheng T, Li N, Wang P, Abulikemu G (2010) Modification of bamboo-based activated carbon using microwave radiation and its effects on the adsorption of methylene blue. Appl Surf Sci 256:3309–3315. https://doi.org/10.1016/j.apsusc.2009.12.025

    Article  Google Scholar 

  36. Wu S, Shen D, Hu J, Zhang H, Xiao R (2016) Cellulose-lignin interactions during fast pyrolysis with different temperatures and mixing methods. Biomass Bioenergy 90:209–217. https://doi.org/10.1016/j.biombioe.2016.04.012

    Article  Google Scholar 

  37. Liu Q, Wang S, Zheng Y, Luo Z, Cen K (2008) Mechanism study of wood lignin pyrolysis by using TG-FTIR analysis. J Anal Appl Pyrolysis 82:170–177. https://doi.org/10.1016/j.jaap.2008.03.007

    Article  Google Scholar 

  38. Keiluweit M, Nico PS, Johnson MG (2010) Dynamic Molecular Structure of Plant Biomass-Derived Black Carbon ( Biochar ). Environ Sci Technol 44:1247–1253. https://doi.org/10.1021/es9031419

    Article  Google Scholar 

  39. Donni A, Daud WMAW, Aroua MK (2007) Preparation and characterization of activated carbon from palm shell by chemical activation with K2CO3. Bioresour Technol 98:145–149. https://doi.org/10.1016/j.biortech.2005.11.006

    Article  Google Scholar 

Download references

Acknowledgments

This work was supported by the Ministry of Science and Technology of the People’s Republic of China (Grant number: 2017YFE0124800).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Guangqing Liu, Naoko Ellis or Jianjun Dai.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fu, J., Kang, Q., Ao, W. et al. Comparison and analysis of one- and two-step activation for preparation of activated carbon from furfural residues. Biomass Conv. Bioref. 13, 4681–4694 (2023). https://doi.org/10.1007/s13399-021-01439-4

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13399-021-01439-4

Keywords

Navigation