Abstract
Dimethyl ether has gained great attention by Indonesian Government since it will be used for the substitution for liquid petroleum gas. This work was aimed to study the effect of phosphorus addition on γ-Al2O3 catalyst for methanol dehydration to DME synthesis. The catalysts were prepared using sonication-assisted impregnation. The modified catalysts were characterized (XRD, BET, and NH3-TPR analysis), and their activity was tested in bench scale reactor. The results showed that the 5%P/γ-Al2O3 catalyst had medium acidity which was good for dehydration of methanol to DME. The surface area, pore volume, and pore diameter were measured as 132 m2/g, 0.42 mL/g, and 127 Å, respectively. The activity test was carried out at 240–280 °C, atmospheric pressure, and GHSV 2,142 h−1. The 5%P/γ-Al2O3 catalyst exhibited good performances at a temperature of 240 °C with 42% of methanol conversion, 18% of yield of DME, and 75% of selectivity of DME. Methanol dehydration using modified 5% P/γ-Al2O3 did not produce H2 by-products and other compounds which were produced during methanol dehydration with unmodified γ-Al2O3.
Similar content being viewed by others
References
Dieterich, V.; Buttler, A.; Hanel, A.; Spliethoff, H.; Fendt, S.: Power-to-liquid via synthesis of methanol, DME or Fischer–Tropsch-fuels: a review. Energy Environ. Sci. 13(10), 3207–3252 (2020)
Yaripour, F.; Baghaei, F.; Schmidt, I.; Perregaard, J.: Catalytic dehydration of methanol to dimethyl ether (DME) over solid-acid catalysts. Catal. Commun. 6(2), 147–152 (2005)
Tremel, A.; Wasserscheid, P.; Baldauf, M.; Hammer, T.: Techno-economic analysis for the synthesis of liquid and gaseous fuels based on hydrogen production via electrolysis. Int. J. Hydrog. Energy 40(35), 11457–11464 (2015)
Tock, L.; Gassner, M.; Maréchal, F.: Thermochemical production of liquid fuels from biomass: thermo-economic modeling, process design and process integration analysis. Biomass Bioenerg. 34(12), 1838–1854 (2010)
Clausen, L.R.; Elmegaard, B.; Houbak, N.: Technoeconomic analysis of a low CO2 emission dimethyl ether (DME) plant based on gasification of torrefied biomass. Energy 35(12), 4831–4842 (2010)
Huisman, G.H.; Van Rens, G.L.M.A.; De Lathouder, H.; Cornelissen, R.L.: Cost estimation of biomass-to-fuel plants producing methanol, dimethylether or hydrogen. Biomass Bioenerg. 35, S155–S166 (2011)
Abbasi, M.; Farniaei, M.; Rahimpour, M.R.; Shariati, A.: A Feasibility study for synthesis gas production by considering carbon dioxide capturing in an industrial-scale methanol synthesis plant. Arab. J. Sci. Eng. 40(5), 1255–1268 (2015)
Xu, M.; Lunsford, J.H.; Goodman, D.W.; Bhattacharyya, A.: Synthesis of dimethyl ether (DME) from methanol over solid-acid catalysts. Appl. Catal. A 149(2), 289–301 (1997)
Ardy, A.: Pohan, R.D.A.: Rizkiana, J.: Laniwati, M.: Susanto, H.: Dehydration of methanol to dimethyl ether (DME): Performance of three types of catalyst at atmospheric pressure. In: AIP Conference Proceedings, 2085(1): p. 020064 (2019)
Susanto, E.: Ardy, A.: Susanto, H.: Activity Test of CuO/γ-Al2O3 as Catalyst of Methanol Dehydration to Dimethyl Ether at Atmospheric Pressure. In: IOP Conference Series: Materials Science and Engineering, 1143(1): p. 012072 (2021)
Ardy, A.; Rizkiana, J.; Laniwati, M.; Susanto, H.: Synthesis of dimethyl ether using a fixed bed of dual catalyst for methanol synthesis and its dehydration. MATEC Web Conf. 268, 07003 (2019)
Vanoye, L.; Favre-Réguillon, A.; Munno, P.; Rodríguez, J.F.; Dupuy, S.; Pallier, S.; Pitault, I.; De Bellefon, C.: Methanol dehydration over commercially available zeolites: effect of hydrophobicity. Catal. Today 215, 239–242 (2013)
Yaripour, F.; Shariatinia, Z.; Sahebdelfar, S.; Irandoukht, A.: The effects of synthesis operation conditions on the properties of modified γ-alumina nanocatalysts in methanol dehydration to dimethyl ether using factorial experimental design. Fuel 139, 40–50 (2015)
Chiang, C.L.; Lin, K.S.: Preparation and characterization of CuO–Al2O3 catalyst for dimethyl ether production via methanol dehydration. Int. J. Hydrog. Energy 42(37), 23526–23538 (2017)
Tokay, K.C.; Dogu, T.; Dogu, G.: Dimethyl ether synthesis over alumina based catalysts. Chem. Eng. J. 184, 278–285 (2012)
Moradi, G.R.; Yaripour, F.; Vale-Sheyda, P.: Catalytic dehydration of methanol to dimethyl ether over mordenite catalysts. Fuel Process. Technol. 91(5), 461–468 (2010)
Vishwanathan, V.; Jun, K.-W.; Kim, J.-W.; Roh, H.-S.: Vapour phase dehydration of crude methanol to dimethyl ether over Na-modified H-ZSM-5 catalysts. Appl. Catal. A 276(1), 251–255 (2004)
Kumar, V.S.; Padmasri, A.H.; Satyanarayana, C.V.V.; Reddy, I.A.K.; Raju, B.D.; Rao, K.R.: Nature and mode of addition of phosphate precursor in the synthesis of aluminum phosphate and its influence on methanol dehydration to dimethyl ether. Catal. Commun. 7(10), 745–751 (2006)
Osman, A.I.; Abu-Dahrieh, J.K.; Rooney, D.W.; Halawy, S.A.; Mohamed, M.A.; Abdelkader, A.: Effect of precursor on the performance of alumina for the dehydration of methanol to dimethyl ether. Appl. Catal. B 127, 307–315 (2012)
Mole, T.; Whiteside, J.A.: Conversion of methanol to ethylene over ZSM-5 zeolite in the presence of deuterated water. J. Catal. 75(2), 284–290 (1982)
Stöcker, M.: Methanol-to-hydrocarbons: catalytic materials and their behavior. Microporous Mesoporous Mater. 29(1), 3–48 (1999)
Ardy, A.: Rizkiana, J.: Gunawan, M.L.: Susanto, H.: Characterization and Catalytic Activity of γ-Al2O3-ITB on Methanol Dehydration. In: IOP Conference Series: Materials Science and Engineering, 778(1): p. 012054 (2020)
Yaripour, F.; Baghaei, F.; Schmidt, I.; Perregaard, J.: Synthesis of dimethyl ether from methanol over aluminium phosphate and silica–titania catalysts. Catal. Commun. 6(8), 542–549 (2005)
Armenta, M.A.; Maytorena, V.M.; Flores-Sánchez, L.A.; Quintana, J.M.; Valdez, R.; Olivas, A.: Dimethyl ether production via methanol dehydration using Fe3O4 and CuO over γ–χ–Al2O3 nanocatalysts. Fuel 280, 118545 (2020)
Lertjiamratn, K.; Praserthdam, P.; Arai, M.; Panpranot, J.: Modification of acid properties and catalytic properties of AlPO4 by hydrothermal pretreatment for methanol dehydration to dimethyl ether. Appl. Catal. A 378(1), 119–123 (2010)
Yaripour, F.; Mollavali, M.; Jam, S.M.; Atashi, H.: Catalytic dehydration of methanol to dimethyl ether catalyzed by aluminum phosphate catalysts. Energy Fuels 23(4), 1896–1900 (2009)
Liu, D.; Yao, C.; Zhang, J.; Fang, D.; Chen, D.: Catalytic dehydration of methanol to dimethyl ether over modified γ-Al2O3 catalyst. Fuel 90(5), 1738–1742 (2011)
Duniani, Z.: Emaniatin, E.: Kadir, L.A.: Marno, S.: Pamuji, S.: Ekananda, R.: Subagjo, S.: Makertihartha, I.G.B.N.: Gunawan, M.L.: Synthesis process of hydro processing catalyst supports for fossil oil and natural oils feedstock and its blends (In Indonesian), Patent No: IDP000059899 B, G.D.o.I.P.o. Indonesia, Editor: Indonesia. p. 1–30 (2019)
Brunetti, A.; Migliori, M.; Cozza, D.; Catizzone, E.; Giordano, G.; Barbieri, G.: Methanol conversion to dimethyl ether in catalytic zeolite membrane reactors. ACS Sustain. Chem. Eng. 8(28), 10471–10479 (2020)
Palomo, J.; Rodríguez-Cano, M.A.; Rodríguez-Mirasol, J.; Cordero, T.: On the kinetics of methanol dehydration to dimethyl ether on Zr-loaded P-containing mesoporous activated carbon catalyst. Chem. Eng. J. 378, 122198 (2019)
Kim, S.; Kim, Y.T.; Zhang, C.; Kwak, G.; Jun, K.-W.: Effect of reaction conditions on the catalytic dehydration of methanol to dimethyl ether over a K-modified HZSM-5 catalyst. Catal. Lett. 147(3), 792–801 (2017)
Tavan, Y.; Nikou, M.R.K.; Shariati, A.: Effect of the P/Al ratio on the performance of modified HZSM-5 for methanol dehydration reaction. J. Ind. Eng. Chem. 20(2), 668–673 (2014)
Asthana, S.; Samanta, C.; Bhaumik, A.; Banerjee, B.; Voolapalli, R.K.; Saha, B.: Direct synthesis of dimethyl ether from syngas over Cu-based catalysts: enhanced selectivity in the presence of MgO. J. Catal. 334, 89–101 (2016)
Yap, Y.H.; Lim, M.S.W.; Lee, Z.Y.; Lai, K.C.; Jamaal, M.A.; Wong, F.H.; Ng, H.K.; Lim, S.S.; Tiong, T.J.: Effects of sonication on co-precipitation synthesis and activity of copper manganese oxide catalyst to remove methane and sulphur dioxide gases. Ultrason. Sonochem. 40, 57–67 (2018)
Sing, K.S.: Reporting physisorption data for gas/solid systems with special reference to the determination of surface area and porosity (Recommendations 1984). Pure Appl. Chem. 57(4), 603–619 (1985)
Thommes, M.; Kaneko, K.; Neimark, A.V.; Olivier, J.P.; Rodriguez-Reinoso, F.; Rouquerol, J.; Sing, K.S.: Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution (IUPAC Technical Report). Pure Appl. Chem. 87(9–10), 1051–1069 (2015)
Stöcker, M.: Methanol-to-hydrocarbons: catalytic materials and their behavior. Microporous Mesoporous Mater. 29(1–2), 3–48 (1999)
Bakhtyari, A.; Mohammadi, M.; Rahimpour, M.R.: Simultaneous production of dimethyl ether (DME), methyl formate (MF) and hydrogen from methanol in an integrated thermally coupled membrane reactor. J. Nat. Gas Sci. Eng. 26, 595–607 (2015)
Bakhtyari, A.; Parhoudeh, M.; Rahimpour, M.R.: Optimal conditions in converting methanol to dimethyl ether, methyl formate, and hydrogen utilizing a double membrane heat exchanger reactor. J. Nat. Gas Sci. Eng. 28, 31–45 (2016)
Acknowledgements
The authors would like to appreciate the Indonesia Oil Palm Estate Fund (BPDPKS) for funding this research on Biomass to Methanol/DME and Research, Community Service, and Innovation Program (P3MI-ITB) 2020. The authors also thank for the support facilities from the Laboratory of Waste to Clean Energy, Institute of Energy and Power Engineering, Zhejiang University of Technology, China. Dr. Dicka Ar Rahim and Puji Andini, M.Sc are appreciated for their assistance in XRD analysis.
Funding
Funding was provided by Institut Teknologi Bandung (Grant No. 2020).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Ardy, A., Hantoko, D., Rizkiana, J. et al. Effect of Phosphorus Impregnation on γ-Al2O3 for Methanol Dehydration to Dimethyl Ether. Arab J Sci Eng 48, 15883–15893 (2023). https://doi.org/10.1007/s13369-023-07800-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13369-023-07800-1