Abstract
Microbiologically influenced corrosion (MIC) often occurs at the bottom of shale gas-gathering pipelines. Under the condition of pipe flow, the synergistic behavior of SRB corrosion and other factors is not clear. Based on the home-made multiphase flow corrosion loop, the biofilm formation and corrosion of sulfate-reducing bacteria on the surface of a shale gas pipeline steel L360N at different liquid flow rates are studied. At low flow rates such as 0.2 m/s and 0.5 m/s, the SRB biofilm gradually thickens. When the flow rate is 1.0 m/s ~ 1.5 m/s, the existing SRB biofilm is stripped. With the increase in velocity, the average and local corrosion rates first increase and then decrease. The synergistic corrosion of MIC and flow rate in the pipe will change with the increase in flow rate. SRB dominated the corrosion of L360N steel at low flow rate. At high velocity, the corrosion of L360N steel is accelerated by flow erosion after the biofilm is stripped. This study clarifies the corrosion behavior of the interaction between SRB and flow rate, and this understanding has rarely been reported in the past literature and can provide a basis for corrosion protection of shale gas field.
Similar content being viewed by others
References
Jiang, X., et al.: Corrosion behavior of L360 N and L415 N mild steel in a shale gas gathering environment—Laboratory and on-site studies. J. Nat. Gas Sci. Eng., vol 82 (2020)
Kexi, L., et al.: Study on corrosion mechanism and the risk of the shale gas gathering pipelines. Eng. Failure Anal. (2021)
Wasim, M., et al.: Factors influencing corrosion of metal pipes in soils. Environ. Chem. Lett. 16(3), 861–879 (2018)
Wasim, M., et al.: Quantitative study of coupled effect of soil acidity and saturation on corrosion and microstructure of buried cast iron. J. Mater. Civil Eng., vol 31, no 9 (2019)
Venzlaff, H., et al.: Accelerated cathodic reaction in microbial corrosion of iron due to direct electron uptake by sulfate-reducing bacteria. Corros. Sci. 66, 88–96 (2013)
Chilkoor, G., et al.: Corrosion and environmental impacts during the flowback water disposal associated with the Bakken shale. Corros. Sci. 133, 48–60 (2018)
Zeng, L., et al.: Erosion-corrosion of stainless steel at different locations of a 90° elbow. Corros. Sci. 111, 72–83 (2016)
Deng, X., et al.: Biogenic iron sulfide nanoparticles to enable extracellular electron uptake in sulfate-reducing bacteria. Angew Chem. Int. Ed Engl. 59(15), 5995–5999 (2020)
Xiong, Q. et al.: The study of under deposit corrosion of carbon steel in the flowback water during shale gas production. Appl. Surface Sci., p 523, (2020)
Li, Y., et al.: Enhanced biocide mitigation of field biofilm consortia by a mixture of d-amino acids. Front Microbiol. 7, 896 (2016)
Wang, Q., et al.: Study on corrosion mechanism and its influencing factors of a short distance intermittent crude oil transmission and distribution pipeline. Eng. Failure Anal., p 118 (2020)
Yingchao, L., et al.: Bacterial distribution in SRB biofilm affects MIC pitting of carbon steel studied using FIB-SEM. Corrosion Sci., vol 167 (2020)
Von Wolzogen Kuhr, V.V.: The graphitization of cast iron as an electrobiochemical process in anaerobic soils. (1934)
He, G.; Lin, M.; Wang, B.: Experimental and numerical research on the axial and radial concentration distribution feature of miscible fluid interfacial mixing process in products pipeline for industrial applications. Int. J. Heat Mass Transf. 2019, 14 (2018)
He, G., et al.: A method for simulating the entire leaking process and calculating the liquid leakage volume of a damaged pressurized pipeline. J. Hazard. Mater. 332, 19–32 (2017)
Guan, F., et al.: Influence of sulfate-reducing bacteria on the corrosion behavior of 5052 aluminum alloy. Surf. Coat. Technol. 316, 171–179 (2017)
Gu, T., et al.: Toward a better understanding of microbiologically influenced corrosion caused by sulfate reducing bacteria. J. Mater. Sci. Technol. 35(4), 631–636 (2019)
Xu, D.; Li, Y.; Gu, T.: Mechanistic modeling of biocorrosion caused by biofilms of sulfate reducing bacteria and acid producing bacteria. Bioelectrochemistry 110, 52–58 (2016)
Chen, L., B. Wei, and X. Xu: Effect of sulfate-reducing bacteria (SRB) on the corrosion of buried pipe steel in acidic soil solution. Coatings, vol 11, no 6, (2021)
Liu, H., et al.: Corrosion behavior of carbon steel in the presence of sulfate reducing bacteria and iron oxidizing bacteria cultured in oilfield produced water. Corros. Sci. 100, 484–495 (2015)
Liu, H.; Frank Cheng, Y.: Mechanism of microbiologically influenced corrosion of X52 pipeline steel in a wet soil containing sulfate-reduced bacteria. Electrochim. Acta 253, 368–378 (2017)
Juwarkar, P.M.J.A.A.: In vivo studies to elucidate the role of extracellular polymeric substances from azotobacter in immobilization of heavy metals. Environ. Sci. Technol. 43(15), 5884–5889 (2009)
Hongchang, Q., et al.: Influence of NaCl concentration on microbiologically influenced corrosion of carbon steel by halophilic archaeon Natronorubrum tibetense. Bioelectrochemistry 140, 107746 (2021)
Parvizi, R., et al.: Probing corrosion initiation at interfacial nanostructures of AA2024-T3. Corros. Sci. 116, 98–109 (2017)
Eckert, R.B.: Emphasis on biofilms can improve mitigation of microbiologically influenced corrosion in oil and gas industry. Corros. Eng., Sci. Technol. 50(3), 163–168 (2015)
Xu, Y.; Tan, M.Y.: Probing the initiation and propagation processes of flow accelerated corrosion and erosion corrosion under simulated turbulent flow conditions. Corros. Sci. 151, 163–174 (2019)
Stoodely, P., et al.: Biofilm material properties as related to shear-induced deformation and detachment phenomena. J. Ind. Microbiol. Biotechnol. 29(6), 361–367 (2002)
Urquidi-Macdonald, M.A.; Tewari, L.F.; Ayala, H.: A neuro-fuzzy knowledge-based model for the risk assessment of microbiologically influenced corrosion in crude oil pipelines. Corrosion 70(11), 1157–1166 (2014)
Dong, Z.H., et al.: Heterogeneous corrosion of mild steel under SRB-biofilm characterised by electrochemical mapping technique. Corros. Sci. 53(9), 2978–2987 (2011)
Zhang, S., et al.: Advanced exergy analyses of modified ethane recovery processes with different refrigeration cycles. J. Clean. Prod., p 253
Stoodley, P., et al.: Influence of hydrodynamics and nutrients on biofilm structure. J. Appl. Microbiol. Symp. 85, 19S-28S (1999)
Wen, J., Gu, T., Nesic, S.: INVESTIGATION OF THE EFFECTS OF FLUID FLOW ON SRB BIOFILM, in NACE Corrosion 2007 conference and EXPO. 2007, 1440 Creek Drive: Houston Texas, p 777084
Song, X., et al.: Studies on the impact of fluid flow on the microbial corrosion behavior of product oil pipelines. J. Petrol. Sci. Eng. 146, 803–812 (2016)
Liu, T., et al.: Effect of fluid flow on biofilm formation and microbiologically influenced corrosion of pipelines in oilfield produced water. J. Petrol. Sci. Eng. 156, 451–459 (2017)
Wasim, M., Djukic, M.B.: Long-term external microbiologically influenced corrosion of buried cast iron pipes in the presence of sulfate-reducing bacteria (SRB). Eng. Failure Anal., p 115 (2020)
Song, G.B. et al.: Vibration control of a pipeline structure using pounding tuned mass damper. J. Eng. Mech., vol 142, no 6 (2016)
Liang, C.-H.; Wang, H.; Huang, N.-B.: Effects of sulphate-reducing bacteria on corrosion behaviour of 2205 duplex stainless steel. J. Iron Steel Res. 21(4), 444–450 (2014)
Lu, B.T., et al.: Erosion-enhanced corrosion of carbon steel at passive state. Corros. Sci. 53(1), 432–440 (2011)
Acknowledgements
This work was supported by National Science Foundation of China (No. 51674212).
Author information
Authors and Affiliations
Corresponding authors
Rights and permissions
About this article
Cite this article
Qin, M., Liao, K., He, G. et al. Flow Influenced Initiation and Propagation of SRB Corrosion on L360N Carbon Steel. Arab J Sci Eng 47, 11469–11480 (2022). https://doi.org/10.1007/s13369-021-06196-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s13369-021-06196-0