Skip to main content
Log in

Effect of Thermal Distribution and Stiffness Variation on Welding Distortion in a Ship Panel Structure

  • Research Article - Mechanical Engineering
  • Published:
Arabian Journal for Science and Engineering Aims and scope Submit manuscript

Abstract

In this paper, the effects of thermal distribution and stiffness of plate on welding distortions in a ship panel structure for various welding sequences are simulated by finite element analysis using ANSYS software. The simulation consists of a three-dimensional transient and nonlinear sequentially coupled thermo-mechanical analysis using an element birth and death (EBD) technique for simulating filler metal deposition. A macrocode programmed based on Goldak model is developed to apply thermal loading generated by the heat sources. At first case, the model of ship panel structure is simulated, and then welding sequence on ship panel structure is applied and welding distortion is determined. In this case, only the effect of thermal distribution on welding distortion is being calculated. At second case, an EBD technique is being used to simulate the stiffeners in death state. So welding of each stiffener to the plate is simulated as a stiffener in birth state. In this case, not only the effect of thermal distribution is calculated but also the effect of plate stiffness variation is determined. Finally, the comparison between the mentioned cases proves that the effect of plate stiffness variation on distortion features in ship panel structures is very lower than the thermal distribution.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19

Similar content being viewed by others

References

  1. Biswas, P.; Mandal, N.R.; Das, S.: Prediction of welding deformations of large stiffened panels using average plastic strain method. Sci. Technol. Weld. Join. 16, 227–231 (2011)

    Article  Google Scholar 

  2. Deng, D.; Murakawa, H.; Ueda, Y.: Theoretical prediction of welding distortion considering positioning and gap between parts. Int. J. Offshore Polar Eng. 14(2), 138–144 (2004)

    Google Scholar 

  3. Deng, D.; Murakawa, H.; Liang, W.: Prediction of welding distortion in a curved plate structure by means of elastic finite element method. J. Mater. Process. Technol. 203, 252–266 (2008)

    Article  Google Scholar 

  4. Gannon, L.; Liu, Y.; Pegg, N.; Smith, M.J.: Effect of three-dimensional welding-induced residual stress and distortion fields on strength and behaviour of flat-bar stiffened panels. Ships Offshore Struct. 8, 565–578 (2013)

    Article  Google Scholar 

  5. Lindgren, L.-E.: Computational Welding Mechanics. Elsevier, Amsterdam (2014)

    Google Scholar 

  6. Deng, D.; Murakawa, H.: FEM prediction of buckling distortion induced by welding in thin plate panel structures. Comput. Mater. Sci. 43, 591–607 (2008)

    Article  Google Scholar 

  7. Wang, J.; Rashed, S.; Murakawa, H.; Luo, Y.: Numerical prediction and mitigation of out-of-plane welding distortion in ship panel structure by elastic FE analysis. Mar. Struct. 34, 135–155 (2013)

    Article  Google Scholar 

  8. Jang, C. D.; Kim, Y.T.; Jo, Y.C.; Ryu, H.S.: Welding distortion analysis of hull blocks using equivalent load method based on inherent strain. In: 10th International Symposium on Practical Design of Ships and Other Floating Structures, Houston, Texas, USA (2007).

  9. Arriaga, H.; Gómez, E.A.: Welding Sequence Analysis. AGH University of Science and Technology, Poland (2009)

    Google Scholar 

  10. Gannon, L.: Effect of Welding Residual Stress and Distortion on Ship Hull Structural Performance. Department of Civil and Resource Engineering, Dalhousie University, Halifax (2011)

    Google Scholar 

  11. Gannon, L.; Liu, Y.; Pegg, N.; Smith, M.: Effect of welding sequence on residual stress and distortion in flat-bar stiffened plates. Mar. Struct. 23, 385–404 (2010)

    Article  Google Scholar 

  12. Schenk, T.: Modelling of Welding Distortion: The Influence of Clamping and Sequencing. Materials Science and Engineering. Technical University of Delft, Delft (2011)

    Google Scholar 

  13. Keivani, R.; Jahazi, M.; Pham, T.; Khodabandeh, A.; Afshar, M.: Predicting residual stresses and distortion during multisequence welding of large size structures using FEM. Int. J. Adv. Manuf. Technol. 73, 409–419 (2014)

    Article  Google Scholar 

  14. Park, J.-U.; An, G.B.: Effect of welding sequence to minimize fillet welding distortion in a ship’s small component fabrication using joint rigidity method. Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 230, 643–653 (2016)

    Article  Google Scholar 

  15. Chen, B.-Q.; Soares, C.G.: Effect of welding sequence on temperature distribution, distortions, and residual stress on stiffened plates. Int. J. Adv. Manuf. Technol. 86, 3145–3156 (2016)

    Article  Google Scholar 

  16. Hashemzadeh, M.; Garbatov, Y.; Soares, C.G.: Analysis of butt-weld induced distortion accounting for the welding sequences and weld toe geometry. In: Maritime Technology and Engineering, pp. 541–550. CRC Press (2014)

  17. McPherson, N.; Galloway, A.; McGhie, W.: Thin plate buckling mitigation and reduction challenges for naval ships. J. Mar. Eng. Technol. 12, 3–10 (2013)

    Google Scholar 

  18. Fu, G.; Lourenço, M.I.; Duan, M.; Estefen, S.F.: Influence of the welding sequence on residual stress and distortion of fillet welded structures. Mar. Struct. 46, 30–55 (2016)

    Article  Google Scholar 

  19. Zacharia, T.; Vitek, J.M.; Goldak, J.A.; DebRoy, T.A.; Rappaz, M.; Bhadeshia, H.K.D.H.: Modeling of fundamental phenomena in welds. Model. Simul. Mater. Sci. Eng. 3, 265 (1995)

    Article  Google Scholar 

  20. ANSYS: Ansys User’s Manual 11.0. ANSYS Inc., Pennsylvania (2009)

    Google Scholar 

  21. Malik, A.M.; Qureshi, E.M.; Dar, N.U.; Khan, I.: Analysis of circumferentially arc welded thin-walled cylinders to investigate the residual stress fields. Thin Wall Struct. 46, 1391–1401 (2008)

    Article  Google Scholar 

  22. Goldak, J.A.; Akhlaghi, M.: Computational Welding Mechanics. Springer, Berlin (2006)

    Google Scholar 

  23. Goldak, J.; Chakravarti, A.; Bibby, M.: A new finite element model for welding heat sources. Metall. Mater. Trans. B 15, 299–305 (1984)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Armin Rahmati Darvazi.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Azad, N., Darvazi, A.R. & Iranmanesh, M. Effect of Thermal Distribution and Stiffness Variation on Welding Distortion in a Ship Panel Structure. Arab J Sci Eng 44, 10373–10387 (2019). https://doi.org/10.1007/s13369-019-04043-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13369-019-04043-x

Keywords

Navigation