Skip to main content
Log in

Preparation, Characterization and Deoxygenation Performance of Modified Sponge Iron

  • Research Article - Chemistry
  • Published:
Arabian Journal for Science and Engineering Aims and scope Submit manuscript

Abstract

A modified sponge iron was prepared by chemical replacement copper plating using hydroxyl ethidene phosphonic acid (HEDP) as Cu(II) complexing agent in this paper. The morphology, chemical composition and surface area were characterized by scanning electron microscopy, energy dispersive spectrometer and Brunauer–Emmett–Teller area test, respectively. The results show that the sponge iron deoxygenation performance can be improved obviously by modifying with chemical replacement copper plating. The deoxygenation performance at first increases, and then reaches a maximum before decreasing as the modifying condition. Generally, the residual dissolved oxygen levels decrease with increased copper content rather than surface area. The maximum performance correlates well with maximum copper content, a condition which is realized when selecting optimal values of concentrations, temperature and contact time during the copper plating procedure with the aid of orthogonal experiments. The optimum modifying conditions are [CuSO4] 40 g/L, [HEDP] 80 g/L, [H2SO4] 10 ml/L, modifying times 15 s and plating bath temperature 30 °C. In addition, the copper content on the optimum modified sponge iron is up to 44.22 %.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Montague, S.C.; Voelker, B.W.: Direct reduced iron discharge system and method. US Patent, 6214086 B1, 10 April 2001

  2. Mignard, D.; Pritchard, C.A.: Review of the sponge iron process for the storage and transmission of remotely generated marine energy. Int. J. Hydrogen Energy 32, 5039–5049 (2007)

    Google Scholar 

  3. Hacker V.A.: Novel process for stationary hydrogen production: the reformer sponge iron cycle (RESC). J. Power Sour. 118, 311–314 (2003)

    Article  Google Scholar 

  4. Hajidavalloo, E.; Alagheband, A.: Thermal analysis of sponge iron preheating using waste energy of EAF. J Mater. Process. Technol. 208, 336–341 (2008)

    Google Scholar 

  5. Zhang, X.: Study on the inner electrolysis process in pretreatment of azo dyeing wastewater with spongy iron. Dissertation, Qingdao: Ocean University of China, (2009) (In Chinese)

  6. Moon, J.S.; Park, K.K.; Kim, J.H.; et al.: Reductive removal of dissolved oxygen in water by hydrazine over cobalt oxide catalyst supported on activated carbon fiber. Appl. Catal. A Gen. 201, 81–89 (2000)

    Google Scholar 

  7. Sinha, V.; Li, K.: Alternative methods for dissolved oxygen removal from water: a comparative study. Desalination 127, 155–164 (2000)

    Google Scholar 

  8. Heyes, A.M.: Oxygen pitting failure of a bagasse boiler tube. Eng. Fail. Anal. 8, 123–131 (2001)

    Google Scholar 

  9. Liu, L.; Ding, Z.; Chang, L.; et al.: Ultrasonic enhancement of membrane-based deoxygenation and simultaneous influence on polymeric hollow fiber membrane. Sep. Purif. Technol. 56, 133–142 (2007)

    Google Scholar 

  10. Xu, B.; Jia, M.; Men, J.: Synthesis and Properties of a Modified Sponge Iron for Removing Dissolved Oxygen. In: Advanced Materials Research, vol. 328–330, pp. 1326–1330 (2011)

  11. Gholizadeh M.: Effect of polymer (PE–EVA–PVC) structure on gas permision properties. Arab. J. Sci. Eng. 37, 889–896 (2012)

    Google Scholar 

  12. Jahangiri, M.R.; Soltanlou, M.; Gholamipour, R.: Optimization of pre-rolling homogenizing heat treatment for cast silicon steel ingots. Arab. J. Sci. Eng. 37, 1065–1076 (2012)

    Google Scholar 

  13. Katkar, S.S.; Arbad, B.R.; Lande, M.K.: ZnO-Beta zeolite catalyzed solvent-free synthesis of polyhydroquinoline derivatives under microwave irradiation. Arab. J. Sci. Eng. 36, 39–46 (2011)

    Google Scholar 

  14. Han Ke Ping; Song Wen Bao; Wang Ji Kui; et al.: Immersion plating of bronze. Metal Finish. (11), 54–57 (1997)

    Google Scholar 

  15. Lukes R.M.: The chemistry of the autocatalytic of copper by alkaline formaldehyde. Plating 51, 1066–1068 (1964)

    Google Scholar 

  16. Scherer, M.M.; Westall, J.C.; Ziomek-Moroz, M.; et al.: Kinetics of carbon tetrachloride reduction at an oxide-free iron electrode. Environ. Sci. Technol. 31, 2385–2391 (1997)

    Google Scholar 

  17. Barstad, L.R.; Rychwaski, J.E.; Mark L.; et al.: Electrolytic copper plating solutions. US Patent: 2006/0065537 A1, 2006

  18. Chen, L.L.: Apparatus and method for electrolytically depositing a metal on a workplace. US Patent: 6632345 B1, 2003

  19. Choi, S.J.; Choi, J.; Seo, C.Y.; et al.: The optimal condition of acidic electroless copper plating method for Ti, Zr-based hydrogen storage alloys for electrode use. J. Alloy. Compd. 356–357, 720–724 (2003)

    Google Scholar 

  20. Sone, M.; Kobayakawa, K.; Saitou, M.; et al.: Electroless copper plating using FeII as a reducing agent. Electrochimica Acta 49, 233–238

  21. Kondo K.; MurakamiH.: Crystal growth of electrolytic Cu foil. J. Electrochem. Soc.151(7), 514–518 (2004)

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Bo Xu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Xu, B., Jia, M. & Men, J. Preparation, Characterization and Deoxygenation Performance of Modified Sponge Iron. Arab J Sci Eng 39, 31–36 (2014). https://doi.org/10.1007/s13369-013-0834-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13369-013-0834-4

Keywords

Navigation