Skip to main content
Log in

A novel methodology based on the reflected L(0,1) guided wave for quantitative detection of corrosion-induced wall thickness loss in continuous pipes

  • Original Paper
  • Published:
Journal of Civil Structural Health Monitoring Aims and scope Submit manuscript

Abstract

Corrosion-induced wall thickness loss (CIWTL) can reduce the strength and integrity of a pipe, threatening its normal operation. Effective detection of CIWTL in pipes helps ensure their safe operation. This paper presents a novel methodology based on the reflected L(0,1) guided wave to quantitatively detect CIWTL in a continuous pipe. Investigating the effects of CIWTL and propagation length on time-of-flight (TOF) variation of the L(0,1) guided wave showed that increasing the accumulated propagation length of the L(0,1) mode improved its sensitivity to CIWTL. The reflected L(0,1) guided wave, which had a longer accumulated propagation length in a certain range, was generated by making discontinuities on both sides of a localized section within a continuous pipe. Then, the TOF variation of the reflected wave was proposed as a CIWTL-sensitive feature, and a quantitative relationship between the TOF variation of the reflected wave and CIWTL was theoretically established for quantifying the CIWTL of the pipe section. High-resolution measurement of CIWTL could be achieved through increased accumulated propagation length. Additionally, this methodology could be applied to measure CIWTL in the next pipe section and extended to realize the distributed detection of CIWTL in a continuous pipe. The effectiveness of this methodology was validated experimentally. The experimental results indicated that the L(0,1) mode was clearly reflected from artificial discontinuities, CIWTL in the pipe was sensitively identified and accurately quantified using the proposed method, and the values of the CIWTL measured by the proposed method were consistent with those measured by ultrasonic testing (UT). This methodology has higher estimation performance for CIWTL than current guided wave-based (GWB) methods.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17

Similar content being viewed by others

Data availability

Data will be available upon reasonable request.

References

  1. Li MH, Feng X (2022) Multisensor data fusion-based structural health monitoring for buried metallic pipelines under complicated stress states. J Civil Struct Health Monit. 21:1–13

    CAS  Google Scholar 

  2. Li MH, Feng X, Han Y (2022) Brillouin fiber optic sensors and mobile augmented reality-based digital twins for quantitative safety assessment of underground pipelines. Automat Constr 144:104617

    Google Scholar 

  3. Li MH, Feng X, Han Y, Liu XD (2023) Mobile augmented reality-based visualization framework for lifecycle O&M support of urban underground pipe networks. Tunn Undergr Sp Tech 136:105069

    Google Scholar 

  4. Ahmad Z (2006) Principles of corrosion engineering and corrosion control. Butterworth-Heinemann, London

    Google Scholar 

  5. Cicek V (2014) Corrosion engineering. Wiley, New York

    Google Scholar 

  6. Wu KY, Mosleh A (2019) Effect of temporal variability of operating parameters in corrosion modelling for natural gas pipelines subject to uniform corrosion. J Nat Gas Sci Eng 69:102930

    CAS  Google Scholar 

  7. Yeshanew DA, Jiru MG, Ahmed GMS, Badruddin IA, Soudagar MEM, Kamangar S, Tolcha MA (2021) Corrosion characterization at surface and subsurface of iron-based buried water pipelines. Materials 14(19):5877

    CAS  PubMed  PubMed Central  ADS  Google Scholar 

  8. Krautkrämer J, Krautkrämer H (1990) Ultrasonic testing of materials. Springer, Berlin

    Google Scholar 

  9. Lei H, Huang Z, Liang W, Mao Y, Que PW (2009) Ultrasonic pig for submarine oil pipeline corrosion inspection. Russ J Nondestruct 45(4):285–291

    Google Scholar 

  10. Rodríguez-Olivares NA, Cruz-Cruz JV, Gómez-Hernández A, Hernández-Alvarado R, Nava-Balanzar L, Salgado-Jiménez T, Soto-Cajiga JA (2018) Improvement of ultrasonic pulse generator for automatic pipeline inspection. Sensors 18(9):2950

    PubMed  PubMed Central  ADS  Google Scholar 

  11. Nguyen L, Miro JV (2020) Efficient evaluation of remaining wall thickness in corroded water pipes using pulsed eddy current data. IEEE Sens J 20(23):14465–14473

    CAS  ADS  Google Scholar 

  12. Usarek Z, Warnke K (2017) Inspection of gas pipelines using magnetic flux leakage technology. Adv Mater Sci 17(3):37–45

    Google Scholar 

  13. Silva W, Lopes R, Zscherpel U, Meinel D, Ewert U (2021) X-ray imaging techniques for inspection of composite pipelines. Micron 2:103033

    Google Scholar 

  14. Ding XY, Xu CB, Deng MX, Zhao YX, Bi XY, Hu N (2021) Experimental investigation of the surface corrosion damage in plates based on nonlinear Lamb wave methods. NDT&E Int 121:102466

    Google Scholar 

  15. Rao J, Ratassepp M, Lisevych D, Caffoor MH, Fan Z (2017) On-line corrosion monitoring of plate structures based on guided wave tomography using piezoelectric sensors. Sensors 17(12):2882

    PubMed  PubMed Central  ADS  Google Scholar 

  16. Zima B, Kędra R (2019) Reference-free determination of debonding length in reinforced concrete beams using guided wave propagation. Constr Build Mater 207:291–303

    Google Scholar 

  17. Tu JQ, Tang ZF, Yun CB, Wu JJ, Xu X (2021) Guided wave-based damage assessment on welded steel I-beam under ambient temperature variations. Struct Control Hlth 28(4):2696

    Google Scholar 

  18. Sriramadasu RC, Banerjee S, Lu Y (2019) Detection and assessment of pitting corrosion in rebars using scattering of ultrasonic guided waves. NDT&E Int 101:53–61

    Google Scholar 

  19. Amjad U, Yadav SK, Kundu T (2015) Detection and quantification of diameter reduction due to corrosion in reinforcing steel bars. Struct Health Monit 14(5):532–543

    Google Scholar 

  20. Cawley P, Lowe MJS, Simonetti F, Chevalier C, Roosenbrand AG (2002) The variation of the reflection coefficient of extensional guided waves in pipes from defects as a function of defect depth, axial extent, circumferential extent and frequency. P I Mech Eng C-J Mec 216(11):1131–1143

    Google Scholar 

  21. Nurmalia, Nakamura N, Ogi H, Hirao M (2017) EMAT pipe inspection technique using higher mode torsional guided wave T(0,2). NDT&E Int 87:78–84

    Google Scholar 

  22. Li ZM, He CF, Liu ZH, Wu B (2019) Quantitative detection of lamination defect in thin-walled metallic pipe by using circumferential Lamb waves based on wavenumber analysis method. NDT&E Int 102:56–67

    CAS  Google Scholar 

  23. Livadiotis S, Ebrahimkhanlou A, Salamone S (2020) Monitoring internal corrosion in steel pipelines: a two-step helical guided wave approach for localization and quantification. Struct Health Monit 147:5921720970139

    Google Scholar 

  24. Demma A, Cawley P, Lowe M, Roosenbrand AG, Pavlakovic B (2004) The reflection of guided waves from notches in pipes: a guide for interpreting corrosion measurements. NDT&E Int 37(3):167–180

    CAS  Google Scholar 

  25. Carandente R, Ma J, Cawley P (2010) The scattering of the fundamental torsional mode from axi-symmetric defects with varying depth profile in pipes. J Acoust Soc Am 127(6):3440–3448

    CAS  PubMed  ADS  Google Scholar 

  26. Løvstad A, Cawley P (2012) The reflection of the fundamental torsional mode from pit clusters in pipes. NDT&E Int 46:83–93

    Google Scholar 

  27. Zhu C, Xu ZD, Lu HF, Lu Y (2022) Evaluation of cross-sectional deformation in pipes using reflection of fundamental guided-waves. J Eng Mech 148(5):04022016

    Google Scholar 

  28. Park J, Lee J, Jeong SG, Cho Y (2019) A study on guided wave propagation in a long distance curved pipe. J Mech Sci Technol 33(9):4111–4117

    Google Scholar 

  29. Lowe MJS, Alleyne DN, Cawley P (1998) Defect detection in pipes using guided waves. Ultrasonics 36:147–154

    Google Scholar 

  30. Carandente R, Cawley P (2012) The effect of complex defect profiles on the reflection of the fundamental torsional mode in pipes. NDT&E Int 46:41–47

    Google Scholar 

  31. Wang XJ, Gao HM, Zhao K, Wang C (2021) Time-frequency characteristics of longitudinal modes in symmetric mode conversion for defect characterization in guided waves-based pipeline inspection. NDT&E Int 122:102490

    Google Scholar 

  32. Ennaceur C, Mudge P, Bridge B, Kayous M, Gan TH (2007) Application of the time reversal technique to the focusing of long-range ultrasound in pipelines. Insight-Non-Destruct Test Condition Monitor 49(4):217–223

    Google Scholar 

  33. Amjad U, Yadav SK, Kundu T (2015) Detection and quantification of pipe damage from change in time of flight and phase. Ultrasonics 62:223–236

    PubMed  Google Scholar 

  34. Guan RQ, Lu Y, Wang K, Su ZQ (2019) Fatigue crack detection in pipes with multiple mode nonlinear guided waves. Struct Health Monit 18(1):180–192

    Google Scholar 

  35. Gazis DC (1959) Three-dimension investigation of the propagation of waves in hollow circular cylinders: I analytical foundation. J Acoust Soc Am 31(5):568–573

    MathSciNet  ADS  Google Scholar 

  36. Rose JL (1999) Ultrasonic waves in solid media. Cambridge University Press, New York

    Google Scholar 

  37. Pavlakovic B, Lowe M, Alleyne D, Cawley P (1997) Disperse: a general purpose program for creating dispersion curves. In: Thompson DO, Chimenti DE (eds) Review of progress in quantitative nondestructive evaluation. Plenum Press, New York, pp 185–192

    Google Scholar 

  38. Engan HE (1998) Torsional wave scattering from a diameter step in a rod. J Acoust Soc Am 104(4):2015–2024

    ADS  Google Scholar 

  39. Demma A, Cawley P, Lowe M (2003) Scattering of the fundamental shear horizontal mode from steps and notches in plates. The J Acoust Soc Am 113(4):1880–1891

    CAS  PubMed  ADS  Google Scholar 

  40. Ghavamian A, Mustapha F, Baharudin BTHT, Yidris N (2018) Detection, localisation and assessment of defects in pipes using guided wave techniques: a review. Sensors 18(12):4470

    PubMed  PubMed Central  ADS  Google Scholar 

  41. Alleyne DN, Cawley P (1996) The effect of discontinuities on the long-range propagation of Lamb waves in pipes. P I Mech Eng E-J Pro 210(3):217–226

    Google Scholar 

  42. Rioul O, Vetterli M (1991) Wavelets and signal processing. IEEE Signal Proc Mag 8(4):14–38

    ADS  Google Scholar 

Download references

Acknowledgements

This work was supported by the National Key R & D Program of China (Grant No. 2022YFC3801000) and the National Natural Science Foundation of China (Grant No. 52079024).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xin Feng.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, Y., Feng, X. A novel methodology based on the reflected L(0,1) guided wave for quantitative detection of corrosion-induced wall thickness loss in continuous pipes. J Civil Struct Health Monit 14, 67–82 (2024). https://doi.org/10.1007/s13349-023-00699-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13349-023-00699-0

Keywords

Navigation