Skip to main content
Log in

Blockage of the Deep-Sea Mining Pump Transporting Large Particles with Different Sphericity

  • Published:
China Ocean Engineering Aims and scope Submit manuscript

Abstract

The present study aims to plumb blockage of the deep-sea mining pump transporting large particles with different shapes. A numerical work was performed through combining the computational fluid dynamics (CFD) technique and the discrete element method (DEM). Six particle shapes with sphericity ranging from 0.67 to 1.0 were selected. A velocity triangle is built with the absolute, relative, and circumferential velocities of particles. Velocity triangles with absolute velocity angles ranging from 90° to 180° prevail in the first-stage impeller. With declining sphericity, more particles follow the velocity triangle with absolute velocity angles ranging from 0° to 90°, which weakens the ability of particles to pass through the flow passage. Furthermore, the forces acting on the particles traveling in the impeller passage are analyzed. Large particles, especially non-spherical ones, suffer from high centrifugal force and therefore move along the suction surface of the impeller blades. Non-spherical particles undergo great drag force as a result of large surface area. The distribution of drag force angles is featured by two peaks, and one vanishes due to blockage. As particle sphericity declines, both magnitude and angle of the pressure gradient force decrease. Variation of the drag force and the pressure gradient force causes clockwise deflection of the centripetal force, resulting in deflection and elongation of particle trajectory, which increases the possibility of blockage.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

References

  • Chen, Q.Y., Xiong, T., Zhang, X.Z. and Jiang, P., 2020. Study of the hydraulic transport of non-spherical particles in a pipeline based on the CFD-DEM, Engineering Applications of Computational Fluid Mechanics, 14(1), 53–69.

    Article  Google Scholar 

  • Chen, X.Z. and Wang, J.W., 2014. A comparison of two-fluid model, dense discrete particle model and CFD-DEM method for modeling impinging gas–solid flows, Powder Technology, 254, 94–102.

    Article  Google Scholar 

  • Chu, K.W., Wang, B., Yu, A.B. and Vince, A., 2009. CFD-DEM modelling of multiphase flow in dense medium cyclones, Powder Technology, 193(3), 235–247.

    Article  Google Scholar 

  • Ferellec, J. and McDowell, G., 2010. Modelling realistic shape and particle inertia in DEM, Géotechnique, 60(3), 227–232.

    Article  MATH  Google Scholar 

  • Haider, A. and Levenspiel, O., 1989. Drag coefficient and terminal velocity of spherical and nonspherical particles, Powder Technology, 58(1), 63–70.

    Article  Google Scholar 

  • Hua, L.N., Lu, L.Q. and Yang, N., 2020. Effects of liquid property on onset velocity of circulating fluidization in liquid-solid systems: A CFD-DEM simulation, Powder Technology, 364, 622–634.

    Article  Google Scholar 

  • Judge, R.A. and Yu, A., 2010. Subsea slurry lift pump for deepsea mining, Proceedings of the ASME 2010 29th International Conference on Ocean, Offshore and Arctic Engineering, Shanghai, China, pp. 181–188.

  • Kang, Y.J., Liu, S.J., Zou, W.S. and Hu, X.Z., 2019. Numerical investigation on pressure pulsation characteristics and radial force of a deep-sea electric lifting pump at off-design conditions, Shock and Vibration, 2019, 4707039.

    Article  Google Scholar 

  • Kuntz, G., 1980. Advantages of submersible motor pumps in deep-sea mining, Journal of Petroleum Technology, 32(12), 2241–2246.

    Article  Google Scholar 

  • Kurushima, M., Kuriyagawa, M. and Koyama, N.K., 1995. Japanese program for deep seabed mineral resources development, Proceedings of The 27th Offshore Technology Conference, Houston, Texas, USA.

  • Leng, D.X., Shao, S., Xie, Y.C., Wang, H.H. and Liu, G.J., 2021. A brief review of recent progress on deep sea mining vehicle, Ocean Engineering, 228, 108565.

    Article  Google Scholar 

  • Li, Y., Liang, K.S., Dai, H. and Zhang, C., 2021. Degradation of polymetallic nodules in deep-sea multi-stage lifting motor pump, Minerals, 11(6), 656.

    Article  Google Scholar 

  • Li, Y.W., Liu, S.J. and Hu, X.Z., 2019. Research on rotating speed’s influence on performance of deep-sea lifting motor pump based on DEM-CFD, Marine Georesources & Geotechnology, 37(8), 979–988.

    Article  Google Scholar 

  • Li, Y.W., Liu, S.J. and Hu, X.Z., 2020. Research on reflux in deep-sea mining pump based on DEM-CFD, Marine Georesources & Geotechnology, 38(6), 744–752.

    Article  Google Scholar 

  • Lin, J.J., Luo, K., Wang, S., Hu, C.S. and Fan, J.R., 2020. An augmented coarse-grained CFD-DEM approach for simulation of fluidized beds, Advanced Powder Technology, 31(10), 4420–4427.

    Article  Google Scholar 

  • Liu, S.J., Yang, H.L., Hu, X.Z. and Zhao, H., 2019. Influence of the blade angle of guide vane outlet on the performance of lifting electric pump in deep sea mining, 2019 International Conference on Intelligent Transportation, Big Data & Smart City (ICITBS), Changsha, China, pp. 540–546.

  • Liu, X., Su, J.L., Qian, Y.N., Cui, L.J. and Liu, X.X., 2018. Comparison of two-fluid and discrete particle modeling of gas-particle flows in micro fluidized beds, Powder Technology, 338, 79–86.

    Article  Google Scholar 

  • Peng, G.J., Chen, Q., Bai, L., Hu, Z.Q., Zhou, L. and Huang, X., 2021. Wear mechanism investigation in a centrifugal slurry pump impeller by numerical simulation and experiments, Engineering Failure Analysis, 128, 105637.

    Article  Google Scholar 

  • Peng, G.J., Huang, X., Zhou, L., Zhou, G.X. and Zhou, H., 2020. Solid-liquid two-phase flow and wear analysis in a large-scale centrifugal slurry pump, Engineering Failure Analysis, 114, 104602.

    Article  Google Scholar 

  • Roco, M.C., 1990. Wear mechanisms in centrifugal slurry pumps, Corrosion, 46(5), 424–431.

    Article  Google Scholar 

  • Singh, G., 2021. A review on erosion wear of different types of slurry pump impeller materials, Materials Today: Proceedings, 37, 2298–2301.

    Google Scholar 

  • Sosnowski, M., Krzywanski, J. and Gnatowska, R., 2017. Polyhedral meshing as an innovative approach to computational domain discretization of a cyclone in a fluidized bed CLC unit, E3S Web of Conferences, 14, 01027.

    Article  Google Scholar 

  • van Wijk, J.M. and Blok, B.W.G., 2015. The influence of grain size on the performance of conductivity concentration meters, Flow Measurement and Instrumentation, 45, 384–390.

    Article  Google Scholar 

  • van Wijk, J.M., van Grunsven, F., Talmon, A.M. and van Rhee, C., 2015. Simulation and experimental proof of plug formation and riser blockage during vertical hydraulic transport, Ocean Engineering, 101, 58–66.

    Article  Google Scholar 

  • van Wijk, J.M., van Rhee, C. and Talmon, A.M., 2014. Axial dispersion of suspended sediments in vertical upward pipe flow, Ocean Engineering, 92, 20–30.

    Article  Google Scholar 

  • Walker, C.I. and Hambe, M., 2015. Influence of particle shape on slurry wear of white iron, Wear, 332–333, 1021–1027.

    Article  Google Scholar 

  • Xu, H.L., Chen, W. and Xu, C., 2019. Cavitation performance of multistage slurry pump in deep-sea mining, AIP Advances, 9(10), 105024.

    Article  Google Scholar 

  • Yang, J.M., Liu, L., Lyu, H. and Lin, Z.Q., 2020. Deep-sea mining equipment in China: Current status and prospect, Chinese Journal of Engineering Science, 22(6), 1–9. (in Chinese)

    Article  Google Scholar 

  • Yoon, C.H., Kang, J.S., Park, J.M., Park, Y.C., Kim, Y.J. and Kwon, S. K., 2009. Flow analysis by CFD model of lifting system for shallow sea test, Proceedings of the Eighth (2009) ISOPE Ocean Mining Symposium, Chennai, India, pp. 225–228.

  • Zhou, J.W., Liu, Y., Liu, S.Y., Du, C.L. and Li, J.P., 2017. Effects of particle shape and swirling intensity on elbow erosion in dilute-phase pneumatic conveying, Wear, 380–381, 66–77.

    Article  Google Scholar 

  • Zhou, Z.Y., Kuang, S.B., Chu, K.W. and Yu, A.B., 2010. Discrete particle simulation of particle–fluid flow: Model formulations and their applicability, Journal of Fluid Mechanics, 661, 482–510.

    Article  MathSciNet  MATH  Google Scholar 

  • Zou, R.P. and Yu, A.B., 1996. Evaluation of the packing characteristics of mono-sized non-spherical particles, Powder Technology, 88(1), 71–79.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Can Kang.

Additional information

Competing interests

The authors declare no competing interests.

Foundation item: This study was financially supported by the Science and Technology Plan Project of State Administration for Market Regulation of China (Grant No. 2021MK060), the National Key Research and Development Program of China (Grant No. 2021YFC2801600), the Postgraduate Research and Practice Innovation Program of Jiangsu Province (Grant No. KYCX20_3082), and the Science and Technology Innovation Project from China State Shipbuilding Corporation Limited.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Teng, S., Kang, C., Li, Mh. et al. Blockage of the Deep-Sea Mining Pump Transporting Large Particles with Different Sphericity. China Ocean Eng 37, 343–352 (2023). https://doi.org/10.1007/s13344-023-0028-0

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13344-023-0028-0

Key words

Navigation