Skip to main content
Log in

Optimizing the Pipe Diameter of the Pipe Belt Conveyor Based on Discrete Element Method

  • 3DR Express
  • Published:
3D Research

Abstract

In order to increase the transport volume of the pipe belt conveyor and reduce lateral pressure of the supporting roller set, this study aims to optimize the pipe diameter of the pipe belt conveyor. A mechanical model of the pipe belt conveyor with six supporting roller sets in the belt bearing section was built based on the infinitesimal method, and the formula for calculating the lateral pressure of each supporting roller was deduced on the basis of reasonable assumption. Simulated analysis was carried out on the operation process of the pipe belt conveyor by using the discrete element method. The result showed that, when the other conditions were certain, as the pipe diameter increased, the average lateral pressure of the supporting roller set increased, with a gradually decreasing increment, which was consistent with the calculated result of the theoretical formula. An optimized pipe diameter under the current conditions was obtained by fitting the curve of the formula for calculating the transport volume of the pipe belt conveyor and its simulation curve. It provided a certain reference value for improving the transport efficiency and prolonging the service life of the pipe belt conveyor.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Zamiralova Maria, E., & Gabriel, L. (2014). Pipe conveyor test rigs: Design, application and test results-Part A. Bulk Solids Handling, 5, 40–45.

    Google Scholar 

  2. Yijun, Z. (2013). Extended reach: Overland pipe conveyor with low rolling resistance belt. Bulk Solids Handling, 4, 16–21.

    Google Scholar 

  3. Maton, A. E. (2001). Tubular pipe conveyor design: A review of cross section and belt selection. Bulk Solids Handling, 2, 179–182.

    Google Scholar 

  4. Javad, A., Abdul, H., Abdul, R., et al. (2013). Design procedure of ultrasonic tomography system with steel pipe conveyor. Sensors and Actuators, A: Physical, 203, 215–224.

    Article  Google Scholar 

  5. Vieroslav, M., & Gabriel, F. (2014). Contact forces in hexagonal idler housing of pipe conveyor. Bulk Solids Handling, 2, 52–56.

    Google Scholar 

  6. Vieroslav, M., Gabriel, F., & Beáta, S. (2014). Regression model design for the prediction of pipe conveyor belt contact forces on idler rollers by experimental tests. Applied Mechanics and Materials, 611, 265–272.

    Article  Google Scholar 

  7. Vieroslav, M., Gabriel, F., & Beáta, S. (2014). Mathematical models for indirect measurement of contact forces in hexagonal idler housing of pipe conveyor. Measurement: Journal of the International Measurement Confederation, 1, 794–803.

    Google Scholar 

  8. Wang, Y., Du, Q., & Han, G. (2003). Environmental protection continual conveyor-pipe beit conveyor. Journal of Mechanical Engineering, 1, 149–158.

    Article  Google Scholar 

  9. Wang, Y., & Du, Q. (2003). The development of special belt conveyor. Lifting Transportation Machinery, 9, 1–4.

    MathSciNet  Google Scholar 

  10. del Coz D´ıaz, J. J., & Garc’ıa Nieto, P. J. (2007). Non-linear analysis and warping of tubular pipe conveyors by the finite element method. Mathematical and Computer Modelling, 2, 95–108.

    Article  Google Scholar 

  11. Cordero, M. J., & Pugnaloni, L. A. (2015). Dynamic transition in conveyor belt driven granular flow. Powder Technology, 272, 290–294.

    Article  Google Scholar 

  12. De-Song, B., Xun-Sheng, Z., Guang-Lei, X., et al. (2003). Critical phenomenon of granular flow on a conveyor belt. Physical Review E, 67, 1–3.

    Article  Google Scholar 

  13. Pang, Y., & Lodewijks, G. (2013). Pipe belt conveyor statics: Comparison of simulation results and measurements. Bulk Solids Handling, 2, 52–56.

    Google Scholar 

  14. Zhang Y, Steven R. (2012). Pipe conveyor and belt: Belt construction, low rolling resistance and dynamic analysis. 2012 SME Annual Meeting and Exhibit, (pp. 616–619). Seattle, WA: Marcel Dekker.

  15. Guo, Y., & Zhang, A. (1995). The determination of tubular belt conveyor transition section length. Mining Machinery, 2, 27–28.

    Google Scholar 

  16. Li, H., Li, Y., Tang, Z., et al. (2011). Numerical simulation and analysis of vibration screening based on EDEM. Transactions of the CSAE, 5, 117–121.

    Google Scholar 

  17. Wang, J., He, Y., & Sun, H. (2011). Discrete element numerical simulation for determining the influences of granular materials on dynamic response of silo structure. Journal of Henan University of Technology (Natural Science Edition), 2, 74–77.

    Google Scholar 

  18. Song, W., Chen, H., & Li, Q. (2013). Simulation of handling impact load of bulk material by DEM method. Journal of Northeastern University (Natural Science), 11, 1631–1634.

    Google Scholar 

  19. Cheng C. (2006). Research on distribution of lateral bulk-solid pressures on silos’ wall. HeFei University of Technology (Ph.D. Dissertation), pp. 25–26.

  20. Zhang, Y. (2006). New type belt conveyor design manual. Beijing: Chemical Industry Press.

    Google Scholar 

Download references

Acknowledgments

This research work was supported by the Emergency Management of National Natural Science Fund Project (Grant No. 41512002), the First-Class General Financial Grant from the China Postdoctoral Science Foundation (Grant No. 2013M540506) and Doctoral Fund of Ministry of Education of China (Grant No. 20133415110003).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shuang Wang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Guo, Yc., Wang, S., Hu, K. et al. Optimizing the Pipe Diameter of the Pipe Belt Conveyor Based on Discrete Element Method. 3D Res 7, 5 (2016). https://doi.org/10.1007/s13319-016-0085-8

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s13319-016-0085-8

Keywords

Navigation