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Formulas for Stress Concentration Factors in T&Y Steel Tubular Joints Stiffened with FRP under Bending Moments

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Abstract

Stress concentration factors (SCF) of steel tubular T/Y-joints strengthened with different types of fiber reinforces polymer (FRP) materials were studied thoroughly under the action of in-plane bending (IPB) and out-of-plane bending (OPB) moments. A comprehensive FE study was carried out through examining different elements for steel substrate and FRP material along with the corresponding contact modeling to attain reliable results substantiated by existing SCF experiments. Shell-to-Solid contact using the node-sharing technique showed the best performance in conformity with the SCF experimental results. Such benchmark modeling was substantiated with additional verifications against the available experimental data on SCFs in T, Y, and K connections. Numerous FE models were then developed to put the most affecting FRP and joint parameters into perspective, while previous studies lack addressing all in one go. It was found that the geometry of the connection has a significant influence on the level of FRP effectiveness. For instance, the sensitivity of SCF in a Y-joint to FRP strengthening is less than a T-joint with similar geometry, due to the different brace-to-chord angles. Justified with analytical interpretations, cumulative effects of all parameters were carefully evaluated to derive SCF formulas for FRP strengthened tubular T/Y-joints under both IPB and OPB moments. Their accuracy and applicability were checked with the well-known statistical indices, and it was seen that the correlation of coefficients was higher than 95%. Moreover, the proposed SCF formulas meet all the acceptance criteria of the Fatigue Guidance Review Panel.

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Abbreviations

D :

Chord outside diameter (mm)

d :

Brace outside diameter (mm)

T:

Chord wall thickness (mm)

t :

Brace wall thickness (mm)

L:

Chord length (mm)

l :

Brace length (mm)

α :

Chord length parameter = 2L/D (–)

β :

Diameter ratio = d/D (–)

γ:

Chord thickness ratio = D/2T (–)

τ :

Wall thickness ratio = t/T (–)

θ :

Brace inclination angle with respect to chord for Y-joints (°)

E 11 :

Longitudinal modulus of elasticity of FRP (GPa)

E 22 :

Transverse modulus of elasticity of FRP (GPa)

ν 12 :

Poisson’s ratio of FRP (–)

G 12 :

Shear modulus along the first and second principal directions of FRP (GPa)

G 13 :

Shear modulus along the first and third principal directions of FRP (GPa)

G 23 :

Shear modulus along the second and third principal directions of FRP (GPa)

SCFs :

Stress concentration factor of FRP-strengthened joint (–)

SCFu :

Stress concentration factor of unstrengthened joint (–)

E s :

Steel modulus of elasticity (GPa)

ν s :

Steel Poisson’s ratio (–)

E p :

Putty modulus of elasticity (GPa)

ν p :

Putty Poisson’s ratio (–)

θ f :

General term which stands for FRP fibers orientation (°)

θ C :

Chord FRP fibers orientation (°)

θ B :

Brace FRP fibers orientation (°)

\(\overline{\theta }\) :

Equivalent FRP fibers orientation (°)

L f :

FRP length on chord (–)

l f :

FRP length on brace (–)

η C :

Chord FRP thickness ratio = thickness of FRP/T (–)

η B :

Brace FRP thickness ratio = thickness of FRP/t (–)

ξ :

Ratio of elasticity modulus of FRP to that of steel = E11/Es (–)

M :

Moment magnitude on the brace (N.m)

σ per :

Geometrical stress in the direction perpendicular to the weld toe (MPa)

σ w :

Geometrical stress at the weld toe (MPa)

σ n :

Nominal stress at brace (MPa)

σ x :

Normal stress component (x direction) (MPa)

σ y :

Normal stress component (y direction) (MPa)

σ z :

Normal stress component (z direction) (MPa)

τ xy :

Shear stress component (xy plane) (MPa)

τ yz :

Shear stress component (yz plane) (MPa)

τ xz :

Shear stress component (xz plane) (MPa)

l 1 :

x-Component of the stress conversion matrix (–)

m 1 :

y-Component of the stress conversion matrix (–)

n 1 :

z-Component of the stress conversion matrix (–)

x n :

x-Component of stress extraction point on the joint in Cartesian coordinates (mm)

y n :

y-Component of stress extraction point on the joint in Cartesian coordinates (mm)

z n :

z-Component of stress extraction point on the joint in Cartesian coordinates (mm)

x w :

x-Component of the weld toe point on the joint in Cartesian coordinates (mm)

y w :

y-Component of the weld toe point on the joint in Cartesian coordinates (mm)

z w :

z-Component of the weld toe point on the joint in Cartesian coordinates (mm)

Δ:

Three-dimensional distance between stress extraction point and weld toe point (mm)

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Sadat Hosseini, A., Bahaari, M.R. & Lesani, M. Formulas for Stress Concentration Factors in T&Y Steel Tubular Joints Stiffened with FRP under Bending Moments. Int J Steel Struct 22, 1408–1432 (2022). https://doi.org/10.1007/s13296-022-00651-w

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