Skip to main content

Development and performance evaluation of frustum cone shaped churn for small scale production of butter

Abstract

The present research was intended to develop a small scale butter churn and its performance by altering churning temperature and churn speed during butter making. In the present study, the cream was churned at different temperatures (8, 10 and 12 °C) and churn speeds (35, 60 and 85 rpm). The optimum parameters of churning time (40 min), moisture content (16 %) and overrun (19.42 %) were obtained when cream was churned at churning temperature of 10 °C and churn speed of 60 rpm. Using appropriate conditions of churning temperature and churn speed, high quality butter can be produced at cottage scale.

This is a preview of subscription content, access via your institution.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

References

  • Anonymous (2014) Rising milk production future prospects. Indian Dairyman 66(7):15

    Google Scholar 

  • BIS: SP18, part XI 1981, ISI Handbook of Food Analysis, Dairy Products. Bureau of Indian Standards, Manak Bhavan New Delhi, India 187

  • Buldo P, Kirkensgaard JJK, Wiking L (2013) Crystallization mechanism in cream during ripening and initial butter churning. J Dairy Sci 96:6782–6791

    CAS  Article  Google Scholar 

  • Deel D (2013) Butter maker. U.S. Patent application 20130174748

  • Deman JM, Beers AM (1988) Fat crystal networks-structure and rheological properties. J Texture Stud 18(4):303–318

    CAS  Article  Google Scholar 

  • Eltayeb M and Mahjoub E (2003) The development of an improved churner for butter extraction. M. Tech Thesis, Appropriate Technology Department of National Center for Research, Sudan 24

  • Funahashi H, Horiuchi J (2008) Characteristics of the churning process in continuous butter manufacturing and modeling using an artificial neural network. Int Dairy J 18:323–328

    Article  Google Scholar 

  • Gupta CP, Prakash R (1989) Engineering heat transfer, 6th edn. Nem Chand and Bros, Roorkee

    Google Scholar 

  • Holland RF, Herrington BL (1953) The churning time of milk fat at different temperatures. J Dairy Sci 36(8):850–853

    Article  Google Scholar 

  • ILRTM (1995) International livestock research institute training manual, Rural Dairy Technology 89

  • Labuschangne HJ (1963) Churning in the absence of air. Ph. D. Thesis, Laboratory of Dairying, Wageningen Agricultural University, Netherlands 10

  • Morin P, Pouliot Y, Britten M (2008) Effect of buttermilk made from creams with different heat treatment histories on properties of rennet gels and model cheeses. J Dairy Sci 91:871–882

    CAS  Article  Google Scholar 

  • NPCS (2014) Niir project consultancy service, Canada. Market research report on milk processing and dairy products in India, 120

  • O’Mahony F (1988) Rural dairy technology-experience in Ethiopia. Manual dairy tech unit. International Livestock Center for Africa, Addis Ababa, p 4

    Google Scholar 

  • Shahidi F (2005) Bailey’s industrial oil and fat products, 6th edn. Wiley, 3616

  • Shukla A, Rizvi SSH (1995) Viscoelastic properties of butter. J Food Sci 60:902–905

    CAS  Article  Google Scholar 

  • Siddique F, Khan ST, Ahmad A, Ahmed A, Gulfraz M, Wattoo HF (2011) Development and optimization of sweet cream butter from buffaloes at cottage scale. Afr J Biotechnol 10(75):17265–17274

    CAS  Google Scholar 

  • Singh R (2011) India dairy and products, annual report 2010. USDA Foreign agricultural service: global agricultural information network.

  • Steel GD, Torrie H (1981) Principle and procedures of statistics—a biometrical approach, 2nd edn. Mc Graw- Hill, Inc, Singapore

    Google Scholar 

  • Sun JF, Kitamura Y, Satake T (2007) Application of Stirling cooler to food processing: feasibility study on butter churning. J Food Eng 84:21–27

    Article  Google Scholar 

  • Sun JF, Congzhi Z, Jianlou M, Huiyong J, Zhixing S, Wang J (2013) Tentative application of Stirling cooler technology in butter churning process. Eur Food Res Technol 237:223–228

    CAS  Article  Google Scholar 

  • Wright AJ, Scanlon MG, Hartel RW, Marangoni AG (2001) Rheological properties of milk fat and butter. J Food Sci 66:1056–1071

    CAS  Article  Google Scholar 

Download references

Author information

Affiliations

Authors

Corresponding author

Correspondence to A. K. Agrawal.

Rights and permissions

Reprints and Permissions

About this article

Verify currency and authenticity via CrossMark

Cite this article

Kalla, A.M., Sahu, C., Agrawal, A.K. et al. Development and performance evaluation of frustum cone shaped churn for small scale production of butter. J Food Sci Technol 53, 2219–2226 (2016). https://doi.org/10.1007/s13197-015-2110-y

Download citation

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13197-015-2110-y

Keywords

  • Butter
  • Cream
  • Churn speed
  • Churning temperature
  • Churning time