Abstract
This paper aims to produce Al casting over SS pipe by introducing Cd, Cu, Ag and brass interlayer and to study their effect on the interface bonding between aluminium (Al) and stainless steel (SS). Castings were produced by novel thermocol moulding method and their mechanical properties and metallurgical characteristics were studied. The shear punch test was conducted to evaluate the bond strength of Al–SS bimetallic castings (BmC). Without interlayer, castings showed bond strength of 5.21 MPa, whereas Cd and Cu interlayered BmC showed bond strength of 91.2 MPa and 112.45 MPa, respectively. Ag and brass interlayered BmC showed less effect on bond strength. Interlayers with low melting point and high solubility showed good metallurgical bonding than the interlayers with the high melting point. Eutectic formation of Cd with Al and diffusion of Cu into Al led to the formation of a better metallurgical bond. Hence, they might be used as a potential candidate material for applications like lightweight, hot corrosive fluid and chemical transports.
Similar content being viewed by others
References
Jiang W, Fan Z, Dai Y, and Li C, Mater Sci Eng A597 (2014) 44.
Mao F, Yan G, Xuan Z, Cao Z, and Wang T, J Alloys Compd650 (2015) 896.
Sui Y, Wang Q, Ye B, Zhang L, Jiang H, and Ding W, J Alloys Compd649 (2015) 679.
Shaha S K, Czerwinski F, Kasprzak W, Friedman J, and Chen D L, J Alloys Compd615 (2014) 1019.
Liu Y, Bian X, Zhang K, Yang C, Feng L, Kim H S, and Guo J, Mater Des64 (2014) 287.
Fujii H T, Goto Y, Sato Y S, and Kokawa H, Scr Mater116 (2016) 135.
Zhang H, Chen Y, and Luo A A, Scr Mater86 (2014) 52.
Habibnia M, Shakeri M, Nourouzi S, and Givi M K B, Int J Adv Manuf Technol76 (2014) 819.
Jiang W, Li G, Fan Z, Wang L, and Liu F, Metall Mater Trans A47 (2016) 2462.
Springer H, Szczepaniak A, and Raabe D, Acta Mater96 (2015) 203.
Jiang W, Fan Z, and Li C, J Mater Process Technol226 (2015) 25.
Kannan P, Balamurugan K, Thirunavukkarasu K, Int J Adv Manuf Technol 81 (2015) 1743.
Prasad M, Patel B, and Kumar S, Ain Shams Eng J10 (2019) 811.
Salimi M, J Mater Res32 (2017) 874.
Tayal R K, Kumar S, Singh V, Int J Met12 (2018) 498.
Jiang W, Fan Z, Li G, and Li C, J Alloys Compd678 (2016) 249.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Raja, V., Kavitha, M., Chokkalingam, B. et al. Effect of Interlayers on Mechanical Properties of Aluminium Casting over Stainless Steel Pipe for Heat Exchanger Applications. Trans Indian Inst Met 73, 1555–1560 (2020). https://doi.org/10.1007/s12666-020-01937-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12666-020-01937-5