Abstract
In this work, friction stir welding of 2017A-T451 aluminum alloy has been investigated using different tool rotational speeds varying from 950 to 1250 rpm. The study revealed remarkable effect of the rotational speed on both the microstructure and the mechanical behavior of the weld joint. Significant grain growth was noticed in the heat-affected zone (HAZ), whereas the grain size of the nugget zone (NZ) was insensitive to the rotational speed variation. Increasing the tool rotational speed from 950 to 1250 rpm improved the stirring of the material and shifted the fracture location from the NZ to the HAZ. Local tensile characterization highlighted the heterogeneity of the mechanical behavior that was related to microstructural heterogeneity across the weld joint. Brittle behavior was observed in the NZ, whereas a typical elastic–plastic behavior was detected in the HAZ.
Similar content being viewed by others
References
Dursun T, and Soutis C, Mater Des 56 (2014) 862.
Shude J, Ruofei H, Liguo Z, Xiangchen M, and Zan L, Trans Indian Inst Met 71 (2018) 2057.
Aydin H, Tutar M, Durmuş A, Bayram A, and Sayaca T, Trans Indian Inst Met 65 (2012) 21.
Aydın H, Bayram A, Uguz A, and Akay K S, Mater Des 30 (2009) 2211.
Olga V, and Flores A, Scr Mater 38 (1998) 703.
Thomas W M, and Dawes C, Weld J 75 (1996) 41.
Tongne A, Jahazi Feulvarch M, and Desrayaud E C, J Mater Proc Technol 221 (2015) 269.
Zhang Z H, Li W Y, Feng Y, Li J L, and Chao Y J, Acta. Mater 92 (2015) 117.
Moghadam D G, Farhangdoost K, and Nejad R M, Metall Mater Trans B 47 (2016) 2048.
Chen Y C, Feng J C, and Liu H J, Mater Charact 60 (2009) 476.
Sato Y S, Kokawav H, Enomoto M, Jogan S, and Hashimoto T, Metall Mater Trans A 30 (1999) 3125.
Sato Y S, Park S H C, and Kokawa H, Metall Mater Trans A 32 (2001) 3033.
Svensson E, Karlsson L, Larsson H, Karlsson B, Fazzini M, and Karlsson J, Sci Technol Weld J 5 (2000) 285.
Von Strombeck A, Dos Santos J F, Torster F, Laureano P, and Kocak M, Proceedings of the 1st International Friction Stir Welding Conference, Thousand Oaks, CA, USA, Cambridge (UK): TWI (1999).
Sato Y S, and Kokawa H, Metall Mater Trans A 32 (2001) 3023.
Khan N Z, Siddiquee A N, Khan Z A, and Mukhopadhyay A K, J Alloys Compd 695 (2017) 2902.
Su J Q, Nelson T W, Mishra R, and Mahoney M, Acta Mater 51 (2003) 713.
Murr L E, Liuand G, and Mc Clure J C, J Mater Sci Lett 16 (1997) 1801.
Sato Y S, Kokawa H, Enomoto M, and Jogan S, Metall Mater Trans A 30 (1999) 2429.
Liu H J, Fujii H, and Nogi K, J Mater Sci 40 (2005) 3297.
Yong Z, Zhengping L, Keng Y, and Linzhao H, Mater Des 65 (2015) 675.
Ericsson M, and Sandström R, Int J Fat 25 (2003) 1379.
Zhou C, Yang X, and Luan G, Mater Chem Phys 98 (2006) 285.
Tajiri A, Uematsu Y, Kakiuchi T, Tozaki Y, Suzuki Y, and Afrinaldi, Int J Fat 80 (2015) 192.
Deng C, Wang H, Gong B, Li X, and Lei Z, Int J Fat 83 (2016) 100.
Miranda A C O, Gerlich A, and Walbridge S, Eng Fract Mech 147 (2015) 243.
ASTM E112-13 Standard Test Methods for Determining Average Grain Size, ASTM International (2013).
ASTM. E8/E8M-16a Standard Test Methods for Tension Testing of Metallic Materials, ASTM International (2016).
Le Jolu T, Etude de l’influence des defaults de soudage sur le comportement plastique et la durée de vie en fatigue de soudures par friction-malaxage d’un alliage Al–Cu–Li, PhD Thesis, Ecole Nationale Superieure des Mines de Paris France (2011).
ASTM. E466-15. Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials, ASTM International (2015).
Leitão C, Louro R, and Rodrigues D M, Mater Des 37 (2012) 402.
Humphreys F J, and Hatherly M, Recrystallization and Related Annealing Phenomena, Elsevier, Oxford (2004).
Jata K V, and Semiatin S L, Scr Mater 43 (2000) 743.
Heinz B, and Skrotzki B, Metall Mater Trans B 33 (2002) 489.
Mroczka K, Dutkiewicz J, and Pietras A, J Micro 237 (2010) 521.
Bocchi S, Cabrini M, D’Urso G, Giardini C, Lorenzi S, and Pastore T, J Manuf Process 35 (2018) 1.
Biswas A, Siegel D J, Wolverton C, and Seidman D N, Acta Mater 59 (2011) 6187.
Tsao C-S, Huang E-W, Wen M-H, Kuo T-Y, Jeng S-L, Jeng U-S, and Sun Y-S, J Alloys Compd 579 (2013) 138.
Al Jarrah J A, Swalha S, Abu Mansour T, Ibrahim M, Al Rashdan M, and Al Qahsi D A, Mater Des 56 (2014) 929.
Rajakumar S, Muralidharan C, and Balasubramanian V, Mater Des 32 (2011) 535.
Liu H J, Fujii H, Maeda M, and Nogi K, J Mater Proc Technol 142 (2003) 692.
Jata K V, Sankaran K K, and Ruschau J J, Metall Mater Trans A 31 (2000) 2181.
Dubost B, and Sainfort P, Durcissement par précipitation des alliages d’aluminium Tech. Ing. M240-19 (1991).
Acknowledgements
The authors would like to thank Mr Loic Joanny for SEM observations and EDS analyses. The financial support of the Aeronautical Research and Development Centre and the Research Centre in Industrial Technologies is also acknowledged.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mimouni, O., Badji, R., Kouadri-David, A. et al. Microstructure and Mechanical Behavior of Friction-Stir-Welded 2017A-T451 Aluminum Alloy. Trans Indian Inst Met 72, 1853–1868 (2019). https://doi.org/10.1007/s12666-019-01663-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12666-019-01663-7