Abstract
The assessment of slurry erosion performance of materials under real service situations is often a difficult task. This is due to the intertwined nature of various influential parameters such as slurry concentration, impact velocity, properties of abrasive media, flow characteristics etc. However, real service situations can be simulated in a laboratory test rig by performing the accelerated erosion testing of materials. A slurry erosion tester is generally employed to discriminate the slurry erosion behavior of different materials. The complicated design, inadequate slurry flow, etc. are the main problems that are generally encountered during the slurry erosion testing and thus the data generated have limited application for quantitative analysis. In the present work, a simple design of slurry erosion test rig has been proposed, having several advantages, such as, better control over slurry flow, simultaneous testing of six specimens and time saving feature etc. in comparison with the documented setups. Further, commissioning of the present test rig was carried out by determining the effect of slurry related parameters (rotational speed, average particle size and slurry concentration) on the erosion behavior of CA6NM steel. The obtained results were sufficient to validate the capability of the proposed tester to capture the traditional responses of erosion behavior being observed in the test material.
Similar content being viewed by others
References
Desale G R, Gandhi B K, and Jain S C, Wear 259 (2005) 196.
Grewal H S, Agrawal A, and Singh H, Tribol Lett 52 (2013) 287.
Goyal D K, Singh H, Kumar H, and Sahni V, Wear 289 (2012) 46.
Bhandari S, Singh H, Kansal H K, and Rastogi V, Tribol Lett 45 (2012) 319.
Wood R J K, and Jones T F, Wear 255 (2003) 206.
Gupta R, Singh S N, and Sehadri V, Wear 184 (1995) 169.
Roco M C, Nair P, and Addie G R, in Slurry Erosion: Uses. Applications and Test Methods, ASTM STP 940, (eds) Miller J E, and Schmidt F E Jr, American Society for Testing and Materials, Philadelphia, PA (1987), p 185.
Zu J B, Hutchings I M, and Burstein G T, Wear 140 (1990) 331.
Tsai W, Humphrey J A C, and Cornet I, Wear 68 (1981) 289.
Clark H M, Hawthorne H M, and Xie Y, Wear 233 (1999) 319.
Grewal H S, Agrawal A, and Singh H, J Mater Eng Perform 22 (2013) 152.
Finnie I, Wear 3 (1960) 87.
Wood R J K, and Wheeler D W, Wear 220 (1998) 95.
Matsumura M, Wear of Materials 1983: Presented at the International Conference on Wear of Materials, (ed) Ludema K C, April 11–14, 1983, American Society of Mechanical Engineers, Reston, VA (1983).
Lin F Y, and Shao H S, Wear 143 (1991) 231.
Abouel-Kasem A, Abd-elrhman Y M, Emara K M, and Ahmed S M, J Tribol 132 (2010) 601.
Lin F Y, and Shao H S, Wear 141 (1991) 279.
Turenne S, Fiset M, and Masounave J, Wear 133 (1989) 95.
Martinella R G, Fialdini L, and Sbrana L, in Proceedings of the International Conference On Tribology-Friction, Lubrication and Wear Fifty Year On, vol. 1, I Mech E Publication, London (1987), p 345.
Clark H M, Wear 151 (1991) 217.
Gandhi B K, Singh S N, and Seshadri V, Tribol Int 32 (1999) 275.
Gandhi B K, Singh S N, and Seshadri V, Wear 254 (2003) 1233.
Gandhi B K, and Borse S V, Wear 257 (2004) 73.
Debree S E M, Rosenbrand W F, and de Gee A W J, On the erosion resistance in water–sand mixtures of steels for application in slurry pipelines, Hydro-transport 8, BHRA Fluid Engineering, Johannesburg (S.A.), Paper C3 (1982).
Sharma R N, and Shaikh A A, Chem Eng Sci 58 (2003) 2123.
Biswas P K, Dev S C, Godiwalla K M, and Sivaramakrishnan C S, Mater Des 20 (1999) 253.
Desale G R, Gandhi B K, and Jain S C, in Proceedings of the 30th National Conference on Fluid Mechanics and Fluid Power, Surathkal (2003), p 528.
Shivamurthy R C, Kamaraj M, Nagarajan R, Shariff S M, and Padmanabham G, Wear 267 (2009) 204.
Elkholy A, Wear 84 (1983) 39.
Manisekaran T, Kamaraj M, Sharrif S M, and Joshi S V, J Mater Eng Perform 16 (2007) 567.
Kumar R, Bhandari S, Goyal A, and Singla Y K, Ind Lubr Tribol (2017) (Accepted Manuscript).
Clark H M, and Hartwich R B, Wear 248 (2001) 147.
Desale G R, Gandhi B K, and Jain S C, Wear 266 (2009) 1066.
Clark H M, Tribol Int 35 (2002) 617.
Desale G R, Gandhi B K, and Jain S C, Wear 264 (2008) 322.
Gadhikar A A, Sharma A, Goel D B, and Sharma C P, Trans Indian Inst Met 64 (2011) 493.
Kumar R, Bhandari S, and Goyal A, J Therm Spray Technol. doi:10.1007/s11666-017-0598-6 (2017).
Zitoun K B, Sastry S K, and Guezennec Y, Int J Multiph Flow 27 (2001) 1397.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Kumar, R., Bhandari, S. & Goyal, A. Performance Analysis of CA6NM Hydro-Turbine Steel Under Accelerated Conditions by Using an Indigenously Developed Slurry Erosion Tester. Trans Indian Inst Met 71, 753–761 (2018). https://doi.org/10.1007/s12666-017-1208-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12666-017-1208-5