Skip to main content
SpringerLink
Log in

A Numerical and Experimental Study of Constrained Ironing Process as a Novel High Thickness Reduction Ironing Method

  • Technical Paper
  • Published:
Transactions of the Indian Institute of Metals Aims and scope Submit manuscript

Abstract

Constrained ironing is a new ironing technique with extra high thickness reduction for producing thin-walled cylindrical cups. In this study, the effects of constrained ironing process parameters such as die angle, thickness reduction ratio and friction coefficient were investigated using experimental and finite element (FE) methods. Also, the stress state in the deformation zone in the conventional and constrained ironing process was examined by FE simulation. The FEM results showed that increase in the ironing die angle caused to decrease the punch load. Also, the state of the stress was fully compressive in constrained ironing process while it was tensile in the conventional ironing method. The results showed that after the introduction of this new method, the hardness increased to about 85 Hv from the initial values of 25 HV.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. Folle L F, Silveira Netto S E, and Schaeffer L, J Mater Process Technol 205 (2008) 347.

  2. Faraji G, Mashhadi M M, and Hashemi R, CIRP J Manuf Sci Technol 3 (2010) 262.

    Article  Google Scholar 

  3. Chang D-F, and Wang J E J Manuf Sci Eng 119 (1997) 699.

    Article  Google Scholar 

  4. Saito M, Saiki H, and Kawai N, J Tribol 111 (1989) 692.

    Article  Google Scholar 

  5. Saito M, Saiki H, and Kawai N, J Manuf Sci Eng 111 (1989) 64.

    Google Scholar 

  6. Odell E I, J Manuf Sci Eng 100 (1978) 31.

    Google Scholar 

  7. Tirosh J, Iddan D, and Silviano M, J Manuf Sci Eng 114 (1992) 237.

    Article  Google Scholar 

  8. Singh S K, Kumar V, Prudvi Reddy P, Gupta A K, J Mater Res Technol 3 (2014) 71.

  9. Kampuš Z, and Nardin B, J Mater Process Technol 130–131 (2002) 64.

  10. Courbon J, Scr Mater, 48 (2003) 1519.

  11. Shirazi A, Abrinia K, Faraji G, Mater Manuf Process 30 (2014) 99.

  12. Khodsetan M, Faraji G, and Abrinia K, Mater Manuf Process, 2015.

  13. Murty S S N, and Sekhar V C, J Mater Process Technol 41 (1994) 213.

  14. Schünemann M, Ahmetoglu M A, and Altan T, J Mater Process Technol 59 (1996) 1.

  15. Danckert J, CIRP Ann Manuf Technol 50 (2001) 165.

  16. Shi M F, and Gerdeen J C, J Mater Shaping Technol 7 (1989) 203.

  17. Adamovic D, Mandic V, Jurkovic Z, Grizelj B, Stefanovic M, Marinkovic T, and Aleksandrovic S, Tehnički vjesnik, 17 (2010) 435.

    Google Scholar 

  18. Kampuš Z, in Proceedings of the 33rd International MATADOR Conference, (eds) Hayhurst D, Hinduja S, Atkinson J, Burdekin M, Hannam R G, Li L, and Labib A W, Springer, London, (2000), p 347.

  19. Khodsetan M, Faraji G, and Abrinia K, Mater Manuf Process (2015).

  20. Baudelet B, and Grange B, Scr Metall et Materialia 26 (1992) 375.

  21. Takeuchi H, J Mater Process Technol 38 (1993) 675.

Download references

Author information

Authors and Affiliations

  1. School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, 11155-4563, Iran

    M. Khodsetan, G. Faraji & K. Abrinia

  2. Faculty of Mechanical Engineering, Shahid Rajaee Teacher Training University, Lavizan, Tehran, Iran

    J. Shahbazi Karami

Authors
  1. M. Khodsetan
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. G. Faraji
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. K. Abrinia
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. J. Shahbazi Karami
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to G. Faraji.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Khodsetan, M., Faraji, G., Abrinia, K. et al. A Numerical and Experimental Study of Constrained Ironing Process as a Novel High Thickness Reduction Ironing Method. Trans Indian Inst Met 69, 1843–1849 (2016). https://doi.org/10.1007/s12666-016-0843-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12666-016-0843-6

Keywords

Search

Navigation