Abstract
Purpose
Synthetic, non-degradable packaging materials have become a severe environmental threat, and therefore the demand is growing for environmentally friendly materials for sustainable packaging.
Methods
This study presents a feasible method of developing a novel, sustainable packaging material using the Arecanut leaf sheath (ALS). CarboxyMethyl Cellulose was coated on the material for improving its mechanical properties. The results were compared with those of polythene: the most commonly used packaging material.
Results
The novel material has an areal density of 132.5 g per square meter and 1 mm thickness. The material also possesses a tearing strength of approximately 71% of polythene and exhibits approximately 5% elongation at failure. The bursting strength of the material was found to be three times higher (0.3 kg/cm2) than that of polythene (0.1 kg/cm2). The constitutive behaviour of the material was found to be orthotropic. The breaking force of the material was approximately 70% and 22% of polythene in lengthwise and widthwise directions, respectively. The transmittance of the material varied from 54 to 68% in the visible spectrum. Novel material shows a good thermal stability where initial degradation occurred in the temperature range of 200–375 °C.The tensile behaviour was also numerically modelled using the commercial finite element code LS-DYNA. The predicted stress–strain behaviour of the novel material by the numerical model is in close agreement with experimental results.
Conclusion
ALS holds promise as a raw material in the development of transparent, sustainable packaging materials for a wide array of applications.
Graphic Abstract
Similar content being viewed by others
References
Davis, G., Song, J.H.: Biodegradable packaging based on raw materials from crops and their impact on waste management. Ind. Crops Prod. 23, 147–161 (2006). https://doi.org/10.1016/j.indcrop.2005.05.004
Hurley, B.R.A., Ouzts, A., Fischer, J., Gomes, T.: PAPER PRESENTED AT IAPRI WORLD CONFERENCE 2012 Effects of Private and Public Label Packaging on Consumer Purchase Patterns. Packag. Technol. Sci. 29, 399–412 (2013). https://doi.org/10.1002/pts
Masilamani, D., Srinivasan, V., Ramachandran, R.K., Gopinath, A., Madhan, B., Saravanan, P.: Sustainable packaging materials from tannery trimming solid waste: a new paradigm in wealth from waste approaches. J. Clean. Prod. 164, 885–891 (2017). https://doi.org/10.1016/j.jclepro.2017.06.200
de la Caba, K., Guerrero, P., Trung, T.S., Cruz-Romero, M., Kerry, J.P., Fluhr, J., Maurer, M., Kruijssen, F., Albalat, A., Bunting, S., Burt, S., Little, D., Newton, R.: From seafood waste to active seafood packaging: an emerging opportunity of the circular economy. J. Clean. Prod. 208, 86–98 (2019). https://doi.org/10.1016/j.jclepro.2018.09.164
Dissanayake, D.G.K., Weerasinghe, D.U., Wijesinghe, K.A.P., Kalpage, K.M.D.M.P.: Developing a compression moulded thermal insulation panel using postindustrial textile waste. Waste Manag. 79, 356–361 (2018)
Hahladakis, J.N., Iacovidou, E.: Closing the loop on plastic packaging materials: what is quality and how does it affect their circularity? Sci. Total Environ. 630, 1394–1400 (2018). https://doi.org/10.1016/j.scitotenv.2018.02.330
Yadav, A., Mangaraj, S., Singh, R., Das, K., Kumar, N., Arora, S.: Biopolymers as packaging material in food and allied industry. Int. J. Chem. Stud. 6, 2411–2418 (2018)
Abdul Khalil, H.P.S., Davoudpour, Y., Saurabh, C.K., Hossain, M.S., Adnan, A.S., Dungani, R., Paridah, M.T., Mohamed, Z.I.S., Fazita, M.R.N., Syakir, M.I., Haafiz, M.K.M.: A review on nanocellulosic fibres as new material for sustainable packaging: process and applications. Renew. Sustain. Energy Rev. 64, 823–836 (2016). https://doi.org/10.1016/j.rser.2016.06.072
Halley, P.J., Dorgan, J.R.: Next-generation biopolymers: advanced functionality and improved sustainability. MRS Bull. 36, 687–691 (2011). https://doi.org/10.1557/mrs.2011.180
Demirbas, A.: Biodegradable plastics from renewable resources. Energy Sources Part A Recover Util. Environ. Eff. 29, 419–424 (2007). https://doi.org/10.1080/009083190965820
Weerasinghe, D.U., Perera, S., Dissanayake, D.G.K.: Application of biomimicry for sustainable functionalization of textiles: review of current status and prospectus. Textile Res. J. 89, 4282 (2019)
Rhim, J.W., Ng, P.K.W.: Natural biopolymer-based nanocomposite films for packaging applications. Crit. Rev. Food Sci. Nutr. 47, 411–433 (2007). https://doi.org/10.1080/10408390600846366
Meherishi, L., Narayana, S.A., Ranjani, K.S.: Sustainable packaging for supply chain management in the circular economy: a review. J. Clean. Prod. 237, 117582 (2019). https://doi.org/10.1016/j.jclepro.2019.07.057
Liliani, Tjahjono, B., Cao, D.: Advancing bioplastic packaging products through co-innovation: a conceptual framework for supplier-customer collaboration. J. Clean. Prod. 252, 119861 (2020). https://doi.org/10.1016/j.jclepro.2019.119861
Gupta, A.P., Sharma, M.: Characterization of biodegradable packaging films derived from potato starch and LDPE grafted with maleic anhydride-LDPE composition. Part-II. J. Polym. Environ. 18, 492–499 (2010). https://doi.org/10.1007/s10924-010-0214-z
Elanthikkal, S., Francis, T., Akhtar, S.: Utilization of areca nut leaf sheath fibers for the extraction of cellulose whiskers. J. Nat. Fibers. 00, 1–13 (2019). https://doi.org/10.1080/15440478.2019.1689885
Thielemans, W., Warbey, C.R., Walsh, D.A.: Permselective nanostructured membranes based on cellulose nanowhiskers. Green Chem. 11, 531–537 (2009). https://doi.org/10.1039/b818056c
Habibi, Y., Lucia, L.A., Rojas, O.J.: Cellulose nanocrystals: chemistry, self-assembly, and applications. Chem. Rev. 110, 3479–3500 (2010). https://doi.org/10.1021/cr900339w
Garrido, T., Etxabide, A., Leceta, I., Cabezudo, S., De La Caba, K., Guerrero, P.: Valorization of soya by-products for sustainable packaging. J. Clean. Prod. 64, 228–233 (2014). https://doi.org/10.1016/j.jclepro.2013.07.027
Sadasivuni, S., Bhat, R., Pallem, C.: Recycling potential of organic wastes of arecanut and cocoa in India: a short review. Environ. Technol. Rev. 4, 91–102 (2015). https://doi.org/10.1080/09593330.2015.1077897
Nagaraja, R., Gurumurthy, B.R., Shivanna, M.B.: Bio softening of arecanut waste areca husk, leaf and leaf sheath for value added compost. IMPACT Int. J. Res. Appl. Nat. Soc. Sci. 2, 105–112 (2014)
Poddar, P., Islam, M., Sultana, S., Nur, H., Chowdhury, A.: Mechanical and thermal properties of short arecanut leaf sheath fiber reinforced polypropyline composites: TGA, DSC and SEM analysis. J. Mater. Sci. Eng. (2016). https://doi.org/10.4172/2169-0022.1000270
Shashikumar, S., Shrinivasa, D.J., Manjunatha, K., Anantachar, M.: Physical properties of arecanut sheath. Int. J. Agric. Sci. 8, 3378–3380 (2016)
Loganathan, T.M., Sultan, M.T.H., Jawaid, M., Md Shah, A.U., Ahsan, Q., Mariapan, M., Majid, M.S., Bin, A.: Physical, thermal and mechanical properties of areca fibre reinforced polymer composites—an overview. J. Bionic Eng. 17, 185–205 (2020). https://doi.org/10.1007/s42235-020-0015-6
Poddar, P., Sultana, S., Akbar, A., Nur, H.P., Am, S.C.: Environmentally sustainability of short Areca-nut leaf sheath fiber reinforced polypropylene composites. J Poly. Sci. 2, 46–49 (2018)
Kalita, P., Dixit, U.S., Mahanta, P., Saha, U.K.: A novel energy efficient machine for plate manufacturing from areca palm leaf sheath. J. Sci. Ind. Res. (India) 67, 807–811 (2008)
Ginkel, C.G., Gayton, S.: The biodegradability and nontoxicity of carboxymethyl cellulose (DS 0.7) and intermediates. Environ. Toxicol. Chem. 15, 270–274 (1996)
Zhang, L., Zhang, G., Lu, J., Liang, H.: Preparation and characterization of carboxymethyl cellulose/polyvinyl alcohol blend film as a potential coating material. Polym. - Plast. Technol. Eng. 52, 163–167 (2013). https://doi.org/10.1080/03602559.2012.734361
Chi, K., Catchmark, J.M.: Improved eco-friendly barrier materials based on crystalline nanocellulose/chitosan/carboxymethyl cellulose polyelectrolyte complexes. Food Hydrocoll. 80, 195–205 (2018). https://doi.org/10.1016/j.foodhyd.2018.02.003
Laurent, J.B., De Buzzaccarini, F., De Clerck, K., Demeyere, H., Labeque, R., Lodewick, R., Van Langenhove, L.: Laundry cleaning of textiles. Handb. Clean. Decontamin. Surf. 1, 57–102 (2007). https://doi.org/10.1016/B978-044451664-0/50003-6
Hämäläinen, H., Aksela, R., Rautiainen, J., Sankari, M., Renvall, I., Paquet, R.: Silicate-free peroxide bleaching of mechanical pulps: efficiency of polymeric stabilizers. Int. Mech. Pulping Conf. 1, 215–236 (2007)
Weerasinghe, D., Mohotti, D., Anderson, J.: Numerical Modelling of the Rate-sensitive Behaviour of High-performance Fabrics. J. Dyn. Behav. Mater. (2020). https://doi.org/10.1007/s40870-020-00274-4
Weerasinghe, D., Mohotti, D., Anderson, J.: Incorporation of shear thickening fluid effects into computational modelling of woven fabrics subjected to impact loading: a review. Int. J. Prot. Struct. (2019). https://doi.org/10.1177/2041419619889071
Poddar, P., Asadulah Asad, M., Saiful Islam, M., Sultana, S., Parvinnur, H., Chowdhury, A.M.S.: Mechanical and morphological study of arecanut leaf sheath (ALS), coconut leaf sheath (CLS) and coconut stem fiber (CSF). Adv. Mater. Sci. 1, 1–4 (2016)
Shi, Z., Xu, G., Deng, J., Dong, M., Murugadoss, V., Liu, C., Shao, Q., Wu, S., Guo, Z.: Structural characterization of lignin from D. sinicus by FTIR and NMR techniques. Green Chem. Lett. Rev. 12, 235–243 (2019). https://doi.org/10.1080/17518253.2019.1627428
Liu, Q., Wang, C., Guo, Y., Peng, C., Narayanan, A., Kaur, S., Xu, Y., Weiss, R.A., Joy, A.: Opposing effects of side-chain flexibility and hydrogen bonding on the thermal, mechanical, and rheological properties of supramolecularly cross-linked polyesters. Macromolecules 51, 9294–9305 (2018). https://doi.org/10.1021/acs.macromol.8b01781
Sadeghifar, H., Ragauskas, A.: Lignin as a UV light blocker—a review. Polymers (Basel) 12, 1134 (2020). https://doi.org/10.3390/polym12051134
Kong, L., Zhao, Z., He, Z., Yi, S.: Effects of steaming treatment on crystallinity and glass transition temperature of Eucalyptuses grandis × E. urophylla. Results Phys. 7, 914–919 (2017). https://doi.org/10.1016/j.rinp.2017.02.017
Yang, H., Yan, R., Chen, H., Lee, D.H., Zheng, C.: Characteristics of hemicellulose, cellulose and lignin pyrolysis. Fuel 86, 1781–1788 (2007). https://doi.org/10.1016/j.fuel.2006.12.013
Narayanan, M., Loganathan, S., Valapa, R.B., Thomas, S., Varghese, T.O.: UV protective poly(lactic acid)/rosin films for sustainable packaging. Int. J. Biol. Macromol. 99, 37–45 (2017). https://doi.org/10.1016/j.ijbiomac.2017.01.152
Kaewprachu, P., Osako, K., Benjakul, S., Tongdeesoontorn, W., Rawdkuen, S.R.: Biodegradable protein-based films and their properties: a comparative study. Packag. Technol. Sci. 29, 77–90 (2016). https://doi.org/10.1002/pts
Leceta, I., Guerrero, P., De La Caba, K.: Functional properties of chitosan-based films. Carbohydr. Polym. 93, 339–346 (2013). https://doi.org/10.1016/j.carbpol.2012.04.031
Ndegwa, N.G., Ndiritu, F.G., Hussein, G.S.A., Kamweru, P.K., Kagia, J.K., Muthui, Z.W.: Reflectance, transmittance and absorptance of HDPE, LDPE, glass and sand layer used in a SAH. Int. J. Appl. Phys. Math. 4, 406–416 (2014)
Gonzalez-Gutierrez, J., Partal, P., Garcia-Morales, M., Gallegos, C.: Development of highly-transparent protein/starch-based bioplastics. Bioresour. Technol. 101, 2007–2013 (2010). https://doi.org/10.1016/j.biortech.2009.10.025
Funding
This research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declared that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Dissanayake, D.G.K., Weerasinghe, D., Perera, T.D.R. et al. A Sustainable Transparent Packaging Material from the Arecanut Leaf Sheath. Waste Biomass Valor 12, 5725–5742 (2021). https://doi.org/10.1007/s12649-021-01382-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12649-021-01382-5