Abstract
Best available techniques reference documents (BREFs) that are drawn up as required by the European Union Industrial Emissions Directive (IED) describe best available techniques (BAT) as the most effective, advanced and applicable methods, preventing emissions to the environment and providing efficient use of resources. Iron and steel industry, which causes quite significant amount of resource depletion and waste production, is one of the industries within the scope of IED. In this study; environmental performance of an integrated iron and steel plant in Turkey was evaluated by comparing its resource utilization and emission levels with the BAT associated values. To this end, a comprehensive material flow analysis was conducted, all inputs (energy, raw material, water) and outputs (products, by-products, emissions) involved in all sub-processes in the facility were determined and specific emissions and resource consumptions were calculated. In general, the studied plant’ performance against BAT associated resource utilization and emission values was within the span defined in the BREF. Concerning specific water use and the emission load to the receiving waters, the plant’s performance was pretty good. However, the plant was found to be in need of making additional efforts to reduce its dust emission load and specific energy consumption to achieve the BAT associated values. A total of 74 candidate BAT alternatives were identified and evaluated considering their adaptability to local conditions with regard to environmental benefits and technical practicability and economic feasibility. Among them, 36 alternatives were determined to be applicable BAT options for this plant to improve environmental performance and to reach BAT associated resource utilization and emission values.
Similar content being viewed by others
References
TC Enerji ve Tabii Kaynaklar Bakanlığı: 2010 yılı genel enerji dengesi, website: http://www.enerji.gov.tr/EKLENTI_VIEW/index.php/raporlar/raporVeriGir/62173/2. Accessed on 10 April 2011
European Commission, Integrated Pollution Prevention and Control, Draft Reference Document on Best Available Techniques in the Iron and Steel Production, June 2011
Strezov, Vladimir, Evans, Annette: Tim Evans Defining sustainability indicators of iron and steel production. J. Clean. Prod. 51(15), 66–70 (2013)
World Steel Association, Statistics on Crude Steel Production of 2011
Cikankowitz, A., Laforest, V.: Using BAT performance as an evaluation method of techniques. J. Clean. Prod. 42, 141–158 (2013)
Directive 2010/75/EU of the European Parliament and of the Council of 24 November 2010 on industrial emissions (integrated pollution prevention and control), 24 November 2010
European Commission, Integrated Pollution Prevention and Control, Reference Document on Best Available Techniques in the Iron and Steel Production, December 2001
European Commission, Integrated Pollution Prevention and Control, Reference Document on Best Available Techniques in the Ferrous Metal Processing, July 2001
Chung, J., Kim, J., Kim, Y., Hwang, Y.: Assessment and selection of best available technology (BAT) for wastewater facilities in the leather tanning and finishing industry. Resour. Conserv. Recycl. 70, 32–37 (2013)
Siemens, A.G.: Solutions for Sinter Plants (2011)
Intergovernmental Negotiating Committe, Guidelines on Best Available Techniques and Provisional Guidance on Best Environmental Practices Relevant to Article 5 and Annex C of te Stockholm Convenion on Persistent Organic Pollutants, December 2004
Schofield, N., Fisher, R., Anderson, D.R.: Environmental challenges for the iron-and steel making process. Ironmak Steelmak 31, 428–431 (2004)
Biswal, B.K., Tiwari, S.N., Mukherji, S.: Biodegredation of oily sludges from steel mills. Bioresour. Technol. 100, 1700–1703 (2009)
Multilateral Investment Gurantee Agency, Coke Manufacturing, 2006
Bisio, G., Rubatto, G.: Energy savings and some environmental improvements in coke-oven plants. Energy 25, 247–265 (2000)
Diemer, P., Killich, H.J., Knop, K., Lüngen, H.B., Reinke, M., Schmöle, P.: Potentials for utilization of coke oven gas in integrated iron and steel works. In: 2nd International Meeting on Ironmaking/1st International Symposium on Iron Ore, September 12–15, 2004
International Finance Corporation, Environmental Health and Safety Guidelines for Coal Processing, April 2007
Kim, D., Shin, S., Sohn, S., Choi, J., Ban, B.: Waste plastics as supplemental fuel in blast furnace process: Improving combustion efficiencies. J. Hazard. Mater. B94, 213–222 (2002)
Audibert, F.: Waste Engine Oils, Rerefining And Energy Recovery, 1st edn, pp. 199–245. Elsevier, London (2006)
Spengler, T., Püchert, H., Penkuhn, T., Rentz, O.: Environmental integrated production and recycling management. Eur. J. Oper. Res. 97, 308–326 (1997)
Northeast Waste Management Officials’ Association and Illinois Waste Management & Research Center, Industry Sector P2 Notebooks, Primary Metals, website: http://www.istc.illinois.edu/info/library_docs/manuals/primmetals/chapter2.htm. Accessed on 22 April 2011
Esezobor, D.E., Balogun, S.A.: Zinc accumulation during recycling of iron oxide wastes in the blast furnace. Ironmak Steelmak 33, 419–425 (2006)
Acknowledgments
We would like to acknowledge the Scientific and Technological Research Council of Turkey (TÜBİTAK) for providing funding for this project entitled “Hazardous Waste Management In Compliance With European Union Environmental Regulations in Turkey” with project number 107G126.
Author information
Authors and Affiliations
Corresponding author
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Cakir, N., Alp, E. & Yetis, U. Evaluation of Environmental Performance Based on Proximity to Bat Associated Resource Utilization and Emission Values: A Case Study in a Steel-Making Industry. Waste Biomass Valor 7, 975–993 (2016). https://doi.org/10.1007/s12649-016-9493-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12649-016-9493-5