Abstract
One of the main environmental problems for clothing sub-sector is the production of remnant waste derived from cutting processes of natural or synthetic fibers. This work is focused on the preparation and characterization of new materials made of waste derived from textile industry (polyester and polyurethane) by thermoforming. The final application is the manufacturing of heat insulation panels that could be used in the building sector in order to improve environmental protection and energy efficiency. FTIR characterization was carried out in order to assess the composition of waste used. Thermal transitions of waste material and degradation temperature were studied by Differential Scanning Calorimetry and Thermogravimetric Analysis, respectively. Wastes were ground by a cutting mill with 4-mm sieve. Thermal insulation panels of 200 × 200 × 5 mm (long × with × depth) of different densities were manufactured in a thermoforming hot plate at 190 °C and constant pressure during 15 min. Thermal insulation properties were evaluated by guarded comparative longitudinal heat flow technique. Thermal conductivity of panels was obtained in a range between 0.053 and 0.041 W/mK, depending on the density. The obtained values were similar to other commercial insulation materials.
Similar content being viewed by others
References
Information on http://www.cityc.es
Information on http://www.cirfs.org
Ryu, C., Phan, A.N., Sharifi, V.N., Swithenbank, J.: Combustion of textile residues in a packed bed. Exp. Thermal Fluid Sci. 31, 887–895 (2007)
Al-Salem, S.M., Lettieri, P., Baeyens, J.: Recycling and recovery routes of plastic solid waste (PSW): a review. Waste Manage. (Oxford) 29, 2625–2643 (2009)
Harfmann, W.R.: US Patent 6,130,261 (2008)
Fuss, G.G.: US Patent 5,286, 321 (1994)
de Wilde, P., van der Voorden, M.: Providing computational support for the selection of energy saving building components. Energy Build. 36(8), 749–758 (2004)
Zhou, X.Y., Zheng, F., Li, H.G., Lu, C.L.: An environment-friendly thermal insulation material from cotton stalk fibers. Energy Build. 42, 1070–1074 (2010)
Information on http://www.codigotecnico.org
Al-Homoud, M.S.: Performance characteristics and practical applications of common building thermal insulation materials. Build. Environ. 40(3), 353–366 (2005)
Monjarás, J.: Evaluation of the use of textile fibers as thermal isolators. Invest. Apl. Innov. 3(2), 120–126 (2009)
Kymäläinen, H., Sjöberg, A.: Flax and hemp fibers as raw materials for thermal insulations. Build. Environ. 43, 1261–1269 (2008)
Lertsutthiwong, P., Khunthon, S., Siralertmukul, K., Noomun, K., Chandrkrachang, S.: New insulating particleboards prepared from mixture of solid wastes from tissue paper manufacturing and corn peel. Bioresour. Technol. 99(11), 4841–4845 (2008)
Pinto, J., Paiva, A., Varum, H., Costa, A., Cruz, D., Pereira, S., Fernandes, L., Tavares, P., Agarwal, J.: Corn’s cob as a potential ecological thermal insulation material. Energy Build. 43, 1985–1990 (2011)
ASTM Standard C 168-97: Terminology relating to thermal insulating materials (1997)
Filip, D., Macocinschi D., Vlad, S.: Thermogravimetric study for polyurethane materials for biomedical applications. Compos. Part B 42, 1474–1479 (2011)
Alongui, J., Ciobanu, M., Tata, J., Carosio, F., Malucelli, J.: Thermal stability and flame retardancy of polyester, cotton, and relative blend textile fabrics subjected to sol–gel treatments. J. App. Polym. Sci. 119, 1961–1969 (2011)
Domínguez-Muñoz, F., Anderson, B., Cejudo-López, J.M., Carrillo-Andrés, A.: Uncertainty in the Thermal Conductivity of Insulation Materials, Eleventh International IBPSA Conference, Glasgow, Scontland, 27–30 July (2009)
Incropera, F., Dewitt, D.P., Bergman, T.L., Lavine, A.S.: Fundamentals of Heat and Mass Transfer. Wiley, Hoboken (2007)
Zhou, X.Y., Li, J., Zhou, D.G.: Thermal transfer properties of low density wheat strawboard. J. Nanjing For. Univ. 28(6), 1–4 (2004)
Khedari, J., Nankongnab, N., Hirunlabh, J., Teekasap, S.: New low-cost insulation particleboards from mixture of durian peel and coconut coir. Build. Environ. 39(1), 59–65 (2004)
Xu, J.Y., Sugawara, R., Widyorini, R., Han, G.P., Kawai, S.: Manufacture and properties of low-density binderless particleboard from kenaf core. J. Wood Sci. 50, 62–67 (2004)
Zou, N.Y.: Thermal Insulation Materials for Wall and Roof. Chemical Industry Publish House, Beijing (2008)
Dominguez-Muñoz, F., Anderson, B., Cejudo-López, J.M., Carrillo-Andrés, A.: Uncertainty in the Thermal Conductivity of Insulation Materials, Eleventh International IBPSA Conference, Glasgow, Scotland (2009)
Acknowledgments
This work was supported by the Xunta de Galicia through the project PGDIT 09MDS001E (PANETEX).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Valverde, I.C., Castilla, L.H., Nuñez, D.F. et al. Development of New Insulation Panels Based on Textile Recycled Fibers. Waste Biomass Valor 4, 139–146 (2013). https://doi.org/10.1007/s12649-012-9124-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12649-012-9124-8