Skip to main content
Log in

Additive Effects of Tyre Rubber Constituents upon Coal Liquefaction

  • Original Paper
  • Published:
Waste and Biomass Valorization Aims and scope Submit manuscript

Abstract

Coprocessing waste tyre and coal as one of the effective processing methods of both materials has been investigated. Upon coprocessing, the synergistic effects, such as the increase of conversion, the yields of oil and asphaltene constituents, were reported in comparison with the result of individual liquefaction of waste tyre or coal alone. However, interaction between tyre and coal to synergistic effects was not clarified. In this study, coprocessing coal with tyre rubber constituents [styrene-butadiene rubber (SBR) or natural rubber (NR)] was carried out to discuss the additive effects of tyre rubber constituents upon coal liquefaction. Upon coprocessing three kinds of coals with NR, the oil yield decreased and the residue yield increased. It was anticipated that polymerization between aliphatic radicals derived from NR and aromatic radicals from coal occurred. On the other hand, synergistic effects to upgrading, such as the increase of oil yield and the decrease of residue yield, were obtained upon coprocessing higher rank coal (Huaipei, C; 84%) with SBR. However, the synergistic effects were not observed on coprocessing lower rank coal (Wyoming, C; 67%) with SBR. Compared with liquefaction of SBR with the pressurized nitrogen gas, the amount of hydroaromatics increased on that with the pressurized hydrogen gas. Therefore, the synergistic effects were obtained on coprocessing Huaipei coal with SBR because hydrogen donation and hydrogen shuttling from the pressurized hydrogen gas were accelerated by addition of SBR. Accordingly, it was considered that the synergistic effects to upgrading on coprocessing coal with waste tyre were obtained owing to enhancement of hydrogen donation and hydrogen shuttling by the pressurized hydrogen gas and aromatics derived from SBR in tyre.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. The Japan Automobile Tyre Manufacturers Association Inc.: Tyre Industry of Japan 2010, pp. 14–15 (2010)

  2. The Rubber Manufacturers Association: Scrap tyre Markets in the United States 9th Biennial Report, p. 10 (2009)

  3. Farcasiu, M., Smith, C.M.: Coprocessing of coal and waste rubber. Preprints of papers ACS. Div. Fuel Chem. 37(1), 472–479 (1992)

    Google Scholar 

  4. Sato, Y., Kamo, T., Yamamoto, Y., Miki, K., Kurahashi, S.: Catalytic effect of highly dispersed Zn/carbon black from automobile tire on coal liquefaction. Coal Sci. Technol. Coal Sci. 24(2), 1539–1542 (1995) (Proceedings 8th international conference on coal science)

    Google Scholar 

  5. Sugano, M., Onda, D., Mashimo, K.: Additive effect of waste tire on the hydrogenolysis reaction of coal liquefaction residue. Energy Fuels 20(6), 2713–2716 (2006)

    Article  Google Scholar 

  6. Sugano, M., Tamaru, T., Hirano, K., Mashimo, K.: Additive effect of tyre constituents on the hydrogenolysis of coal liquefaction residue. Fuel 84(17), 2248–2255 (2005)

    Article  Google Scholar 

  7. Cugini, A.V., Lett, R.G., Wender, I.: Coal/oil coprocessing mechanism studies. Energy Fuels 3(2), 120–126 (1989)

    Article  Google Scholar 

  8. Liu, Z., Zondlo, J.W., Dadyburjor, D.B.: Tire liquefaction and its effect on coal liquefaction. Energy Fuels 8(3), 607–612 (1994)

    Article  Google Scholar 

  9. Mastral, A.M., Murillo, R., Perez-Surio, M.J., Callén, M.: Coal hydrocoprocessing with tires and tire components. Energy Fuels 10(4), 941–947 (1996)

    Article  Google Scholar 

  10. Mastral, A.M., Murillo, R., Callén, M.S., García, T.: Evidence of coal and tire interactions in coal—tire coprocessing for short residence times. Fuel Process. Technol. 69(2), 127–140 (2001)

    Google Scholar 

  11. Sugano, M., Andoh, H., Tsubosaka, M., Tanaka, K., Hirano, K., Mashimo, K.: Effects of coal rank and reaction conditions upon coprocessing coal with waste tyre. Fuel 88(12), 2437–2441 (2009)

    Article  Google Scholar 

  12. Sugano, M., Hirano, K., Mashimo, K.: Effects of reaction conditions on the hydrogenolyses of cation exchanged coals. Fuel Process. Technol. 85(8–10), 837–848 (2004)

    Google Scholar 

  13. Sugano, M., Shimodaira, K., Hirano, K., Mashimo, K.: Additive effect of cobalt- exchanged coal on the liquefaction of subbituminous coal. Fuel 86(14), 2071–2075 (2007)

    Article  Google Scholar 

  14. Sugano, M., Takagi, H., Hirano, K., Mashimo, K.: Hydrothermal liquefaction of plantation biomass with two kinds of wastewater from paper industry. J. Mater. Sci. 43(7), 2476–2486 (2008)

    Article  Google Scholar 

  15. Sugano, M., Tsubosaka, M., Shimizu, S., Fujita, M., Fukumoto, T., Hirano, K., Mashimo, K.: Dechlorination of chloroprene rubber by co-liquefaction with natural rubber containing zinc oxide. Energy Fuels 22(3), 1986–1990 (2008)

    Article  Google Scholar 

  16. Sugano, M., Komatsu, A., Yamamoto, M., Kumagai, M., Shimizu, T., Hirano, K., Mashimo, K.: Liquefaction process for a hydrothermally treated waste mixture containing plastics. J. Mater. Cycles Waste Manag. 11(1), 27–31 (2009)

    Article  Google Scholar 

  17. Sugano, M., Hirano, K., Mashimo, K.: Comparison of catalytic effects of metals derived from cation-exchanged coal and oil soluble complex upon liquefaction of low rank coal. Ind. Eng. Chem. Res. 49(3), 1138–1142 (2010)

    Article  Google Scholar 

  18. Sugano, M., Ohura, S., Endoh, R., Hirano, K., Mashimo, K.: Effects of hydrogen transfer by exchanged cobalt upon liquefaction of low rank coal. Fuel (2012) (in press)

  19. Sugano, M., Mashimo, K., Wainai, T.: Upgrading reactions of coal liquefaction residue with basic coal liquid related model compounds. Fuel 77(5), 447–451 (1998)

    Google Scholar 

  20. Sugano, M., Iwabuchi, Y., Watanabe, T., Kajita, J., Iwata, K., Hirano, K.: Relations between thermal degradations of SBS copolymer and asphalt substrate in polymer modified Asphalt. Clean Technol. Environ. Policy 12(6), 653–659 (2010)

    Article  Google Scholar 

  21. Brown, J.K., Ladner, W.R.: Hydrogen distribution in coal-like materials by high-resolution nuclear magnetic resonance spectroscopy. Fuel 39, 87–96 (1960)

    Google Scholar 

Download references

Acknowledgments

The authors express our gratitude to Bridgestone Corporation for their providing tyre particles, natural rubber and styrene-butadiene rubber materials. The authors are also grateful to the New Energy and Industrial Technology Development Organization (NEDO) for their providing Wyoming coal sample.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Motoyuki Sugano.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Sugano, M., Kashiwagi, O., Iwabuchi, Y. et al. Additive Effects of Tyre Rubber Constituents upon Coal Liquefaction. Waste Biomass Valor 3, 233–238 (2012). https://doi.org/10.1007/s12649-011-9105-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12649-011-9105-3

Keywords

Navigation