Skip to main content
Log in

Glass/Brass-270 Wire-Mesh Nanosilica Toughened Epoxy Composite: Mechanical, Impact and Fatigue Behaviour

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

High toughness epoxy resin hybrid composites were prepared using nanosilica, glass fibre and brass wire-mesh. The main aim of this research was to study the effect of adding nanosilica particle along with glass fibre and brass wire-mesh in load-bearing properties of the composite. The in-plane glass fibre, brass wire-mesh and nanosilica were surface-treated using 3-Aminopropyletrimethoxysilane. The composites were prepared using the hand lay-up method. The tensile result shows that the addition of 1 vol.% of nanosilica particle in glass-brass wire mesh reinforced epoxy composite gives improved results than other composites. The fracture toughness results revealed highest fracture toughness of 36.5 MPa\( \sqrt{\mathbf{m}} \) and high penetration resistance with energy absorption for composite contains 1.0 vol.% of nanosilica along with glass/brass. The fatigue behaviour of composite shows a higher life count of 43,662. In all properties, the addition of nanosilica modifies the values significantly. This high toughness and impact resistance brass wire-mesh toughened epoxy resin composite could be used in automotive, defence, sports components, domestic appliances and structural body applications.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Data Availability

No data available.

References

  1. Amutha Jeevakumari SA, Indhumathi K, Arun Prakash VR (2020) Role of cobalt nanowire and graphene nanoplatelet on microwave shielding behavior of natural rubber composite in high frequency bands. Polym Compos 41:4362–4371

    Article  CAS  Google Scholar 

  2. Prakash VA, Viswanthan R (2019) Fabrication and characterization of echinoidea spike particles and kenaf natural fibre-reinforced Azadirachta-Indica blended epoxy multi-hybrid bio composite. Compos A: Appl Sci Manuf 118:317–326

    Article  Google Scholar 

  3. Ravi Raj V, Vijaya Ramnath B (2020) Mechanical, Thermal and Wear Behavior of SiC Particle Strengthening of PMMA-Toughened Glass-Epoxy Hybrid Composite. Silicon. https://doi.org/10.1007/s12633-020-00580-5

  4. Arun Prakash VR, Jayaseelan V, Mothilal T et al (2019) Effect of silicon coupling grafted ferric oxide and E-glass fibre in thermal stability, wear and tensile fatigue behaviour of epoxy hybrid composite. Silicon 12:2533–2544. https://doi.org/10.1007/s12633-019-00347-7

    Article  CAS  Google Scholar 

  5. Prakash VRA, Jaisingh SJ (2018) Mechanical strength behaviour of Silane treated E-glass fibre/Al 6061 & SS-304 wire mesh reinforced epoxy resin hybrid composite. Silicon 10:2279–2286. https://doi.org/10.1007/s12633-018-9762-y

    Article  CAS  Google Scholar 

  6. Karunagaran N, Rajadurai A (2016) Effect of surface treatment on mechanical properties of glass fiber/stainless steel wire mesh reinforced epoxy hybrid composites. J Mech Sci Technol 30:2475–2482. https://doi.org/10.1007/s12206-016-0507-9

    Article  Google Scholar 

  7. Vincent VA, Kailasanathan C, Shanmuganathan VK, Kumar JVSP, Arun Prakash VR (2020) Strength characterization of caryota urens fibre and aluminium 2024-T3 foil multi-stacking sequenced SiC-toughened epoxy structural composite. Biomass Conv Bioref. https://doi.org/10.1007/s13399-020-00831-w

  8. Uzay Ç, Geren N (2020) Effect of stainless-steel wire mesh embedded into fibre-reinforced polymer facings on flexural characteristics of sandwich structures. J Reinf Plast Compos 39(15-16):0731684420921952

    Article  Google Scholar 

  9. Sivakumar D, Ng LF, Lau SM, Lim KT (2018) Fatigue life behaviour of glass/kenaf woven-ply polymer hybrid biocomposites. J Polym Environ 26(2):499–507

    Article  CAS  Google Scholar 

  10. Sathish P, Kesavan R, Ramnath BV, Vishal C (2017) Effect of Fiber orientation and stacking sequence on mechanical and thermal characteristics of Banana-Kenaf hybrid epoxy composite. Silicon 9:577–585. https://doi.org/10.1007/s12633-015-9314-7

    Article  CAS  Google Scholar 

  11. Afrey Daniel James D, Manoharan S, Saikrishnan G, Arjun S (2020) Influence of bagasse/sisal fibre stacking sequence on the mechanical characteristics of hybrid-epoxy composites. J Nat Fibers 17(10):1497–1507. https://doi.org/10.1080/15440478.2019.1581119

    Article  CAS  Google Scholar 

  12. Behnia B (2020) Ali Aali Anvari, Hossein Safardoust-Hojaghan, and Masoud Salavati-Niasari. "positive effects of novel nano-zirconia on flexural and compressive strength of Portland cement paste.". Polyhedron 177:114317

    Article  CAS  Google Scholar 

  13. Mortazavi-Derazkola S, Salavati-Niasari M, Khojasteh H, Amiri O, Ghoreishi SM (2017) Green synthesis of magnetic Fe3O4/SiO2/HAp nanocomposite for atenolol delivery and in vivo toxicity study. J Clean Prod 168:39–50

    Article  CAS  Google Scholar 

  14. Zinatloo-Ajabshir S, Mortazavi-Derazkola S, Salavati-Niasari M (2017) Simple sonochemical synthesis of Ho2O3-SiO2 nanocomposites as an effective photocatalyst for degradation and removal of organic contaminant. Ultrason Sonochem 39:452–460

    Article  CAS  Google Scholar 

  15. Salavati-Niasari M, Shakouri-Arani M, Davar F (2008) Flexible ligand synthesis, characterization and catalytic oxidation of cyclohexane with host (nanocavity of zeolite-Y)/guest (Mn (II), co (II), Ni (II) and cu (II) complexes of tetrahydro-salophen) nanocomposite materials. Microporous Mesoporous Mater 116(1–3):77–85

    Article  CAS  Google Scholar 

  16. Salavati-Niasari M, Davar F, Mazaheri M (2009) Synthesis and characterization of ZnS nanoclusters via hydrothermal processing from [bis (salicylidene) zinc (II)]. J Alloys Compd 470(1–2):502–506

    Article  CAS  Google Scholar 

  17. Esmaeili E, Salavati-Niasari M, Mohandes F, Davar F, Seyghalkar H (2011) Modified single-phase hematite nanoparticles via a facile approach for large-scale synthesis. Chem Eng J 170(1):278–285

    Article  CAS  Google Scholar 

  18. Salavati-Niasari M, Javidi J, Dadkhah M (2013) Ball milling synthesis of silica nanoparticle from rice husk ash for drug delivery application. Comb Chem High Throughput Screen 16(6):458–462

    Article  CAS  Google Scholar 

  19. Salavati-Niasari M, Davar F, Fereshteh Z (2009) Synthesis and characterization of ZnO nanocrystals from thermolysis of new precursor. Chem Eng J 146(3):498–502

    Article  CAS  Google Scholar 

  20. Salavati-Niasari M, Banitaba SH (2003) Alumina-supported Mn (II), co (II), Ni (II) and cu (II) bis (2-hydroxyanil) acetylacetone complexes as catalysts for the oxidation of cyclohexene with tert-butylhydroperoxide. J Mol Catal A Chem 201(1–2):43–54

    Article  CAS  Google Scholar 

  21. Salavati-Niasari M (2005) Nanoscale microreactor-encapsulation of 18-membered decaaza macrocycle nickel (II) complexes. Inorg Chem Commun 8(2):174–177

    Article  CAS  Google Scholar 

  22. Gokul R, Ramesh Kumar R (2019) Mechanical and low velocity impact behaviour of intra-ply glass/Kevlar fibre reinforced Nano-silica and micro-rubber modified epoxy resin hybrid composite. Mater Res Express 6:055302–055308

    Article  Google Scholar 

  23. Varghese AJ, Ronald BA (2020) Low velocity impact, fatigue and Visco-elastic behaviour of carbon/E-glass intra-ply fibre-reinforced Nano-silica toughened epoxy composite. Silicon:1-7

  24. Monfared RM, Ayatollahi MR, Isfahani RB (2018) Synergistic effects of hybrid MWCNT/nanosilica on the tensile and tribological properties of woven carbon fabric epoxy composites. Theoretic Appl Fract Mech 96:272–284

    Article  Google Scholar 

  25. Arun Prakash VR, Rajadurai A (2016) Thermo-mechanical characterization of silane treated E-glass fiber/hematite particles reinforced epoxy resin hybrid composite. Appl Surf Sci 384:99–106

    Article  Google Scholar 

  26. Ramesh C, Manickam C, Maridurai T, Arun Prakash VR (2017) Dry sliding wear characteristics of heat treated and surface modified hematite particles-epoxy particulate composite. Romanian J Mater 47(3):401–405

    CAS  Google Scholar 

  27. Merizgui T, Hadjadj A, Kious M, Prakash VRA (2020) Effect of temperature and frequency on microwave shielding behaviour of functionalized Kenaf fibre-reinforced MWCNTs/Iron(III) oxide modified epoxy hybrid composite. Trans Electr Electron Mater 21:366–376. https://doi.org/10.1007/s42341-020-00179-y

    Article  Google Scholar 

  28. Arun Prakash VR, Viswanathan R Fabrication and characterization of silanized echinoidea fillers and kenaf fibre-reinforced Azadirachta-indica blended epoxy multi-hybrid biocomposite. Int J Plast Technol 23(2):207–217

  29. Arul Murugan M, Jayaseelan V, Jayabalakrishnan D, Maridurai T, Selva Kumar S, Ramesh G, Arun Prakash VR (2019) Low velocity impact and mechanical behaviour of shot blasted sic wire-mesh and silane-treated aloevera/hemp/flax reinforced SiC whisker modified epoxy resin composites. Silicon 10(3):1–12

    Google Scholar 

  30. Arun Prakash VR, Rajadurai A, Jayaseelan V, Jerome Dass S, Murali M (2019) Role of silanized magnetic Fe2O3 particle in heat dissipation and microwave shielding behavior of E-glass fibre-reinforced epoxy resin composite. Mater Res Express 6:076113

    Article  Google Scholar 

  31. Dani MSH, Venkateshwaran N (2020) Role of surface functionalized crystalline Nano-silica on mechanical, Fatigue and Drop Load Impact Damage Behaviour of Effective Stacking Sequenced E-glass Fibre-reinforced Epoxy Resin Composite. Silicon. https://doi.org/10.1007/s12633-020-00486-2

  32. Gnanavel M, Maridurai T, Kumar KM (2019) Mechanical, thermal and dielectric behavior of C-class fly-ash coarse and fine particles reinforced epoxy resin composite. Mater Res Express 6(2019):095507

    Article  CAS  Google Scholar 

  33. Ramesh M, Palanikumar K, Reddy KH (2013) Mechanical property evaluation of sisal–jute–glass fiber reinforced polyester composites. Compos Part B 48:1–9

    Article  CAS  Google Scholar 

  34. Hasselbruch H, Von Hehl A, Zoch HW (2015) Properties and failure behavior of hybrid wire mesh/carbon fiber reinforced thermoplastic composites under quasi-static tensile load. Mater Des 66:429–436

    Article  CAS  Google Scholar 

  35. Chavhan GR, Wankhade LN (2020) Improvement of the mechanical properties of hybrid composites prepared by fibers, fiber-metals, and nano-filler particles–a review. Mater Today: Proc 27:72–82

    Google Scholar 

  36. Dinesh T, Kadirvel A, Hariharan P (2020) Role of nano-silica in tensile fatigue, fracture toughness and low-velocity impact behaviour of acid-treated pineapple fibre/stainless steel wire mesh-reinforced epoxy hybrid composite. Mater Res Express 6(12):125365

    Article  Google Scholar 

  37. Pandya KS, Akella K, Joshi M, Naik NK (2012) Ballistic impact behavior of carbon nanotube and nanosilica dispersed resin and composites. J Appl Phys 112(11):113522

    Article  Google Scholar 

  38. Jumahat A, Soutis C, Abdullah SA, Kasolang S (2012) Tensile properties of nanosilica/epoxy nanocomposites. Procedia Eng 41:1634–1640

    Article  CAS  Google Scholar 

  39. Jayabalakrishnan D, Saravanan K, Ravi S, Prabhu P, Maridurai T, Prakash VA (2020) Fabrication and characterization of acrylonitrile butadiene rubber and stitched E-glass fibre tailored Nano-silica epoxy resin composite. Silicon: 1-9

  40. Han W, Chen S, Campbell J, Zhang X, Tang Y (2016) Fracture toughness and wear properties of nanosilica/epoxy composites under marine environment. Mater Chem Phys 177:147–155

    Article  CAS  Google Scholar 

  41. Dharmavarapu P, Reddy MS (2020) Mechanical, low velocity impact, fatigue and tribology behaviour of Silane grafted aramid fibre and Nano-silica toughened epoxy composite. Silicon:1-10

  42. Krishnasamy P (2019) Dynamic mechanical characteristics of jute fiber and 304 wire mesh reinforced epoxy composite. J Indust Textiles:1528083719883057

  43. Wan Y, Diao C, Yang B, Zhang L, Chen S (2018) GF/epoxy laminates embedded with wire nets: a way to improve the low-velocity impact resistance and energy absorption ability. Compos Struct 202:818–835

    Article  Google Scholar 

  44. Khalili S, Khalili SMR, Farsani RE, Mahajan P (2020) Flexural properties of sandwich composite panels with glass laminate aluminum reinforced epoxy facesheets strengthened by SMA wires. Polymer Testing:106641

  45. Krishnasamy P, Rajamurugan G, Thirumurugan M (2020) Performance of fiber metal laminate composites embedded with AL and CU wire mesh. J Indust Textiles:1528083720935570

  46. Vimalanathan P, Venkateshwaran N, Santhanam V (2016) Mechanical, dynamic mechanical, and thermal analysis of Shorearobusta-dispersed polyester composite. Int J Polym Anal Charact 21(4):314–326

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors of this work deeply acknowledge “Metro composites research and development centre, Chennai, India, www.metrocomposites.org for the supports in fabrication and testing of composite materials.

Author information

Authors and Affiliations

Authors

Contributions

All authors have done equal contribution.

Corresponding author

Correspondence to M. S. Heaven Dani.

Ethics declarations

Conflict of Interest

All the authors hereby confirmed that there is no conflict of interest.

Consent to Participate

Yes. All equally participated.

Consent for Publication

Yes granted.

Code Availability

NA

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Dani, M.S.H., Venkateshwaran, N. Glass/Brass-270 Wire-Mesh Nanosilica Toughened Epoxy Composite: Mechanical, Impact and Fatigue Behaviour. Silicon 14, 289–299 (2022). https://doi.org/10.1007/s12633-020-00828-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-020-00828-0

Keywords

Navigation