Skip to main content

Advertisement

Log in

Effects of SiC and Al2O3 Reinforcement of Varied Volume Fractions on Mechanical and Micro Structure Properties of Interlock FSW Dissimilar Joints AA7075-T6-AA7475-T7

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

In this research work, the effect of SiC and Al2O3 reinforcements is analyzed on the interlock dissimilar joints. The joints are welded with different wt% of SiC and Al2O3 (1 to 5 wt%) placed in the groove of 0.5 mm depth between the sheets. The rotational speed of 1400 rpm, weld speed of 30 mm/s and plunge speed rate of 0.06 mm/s are selected input parameters to perform the weld. Thereafter Micro-hardness, tensile strength and microstructure properties of interlock lap joints were investigated. AA7075 T6–AA7475 T7/2wt% SiC showed maximum tensile strength and hardness of 190.51 MPa, 220 HV respectively. All the SiC reinforced FSW interlock lap joints mechanical properties showed improvement on the static properties than the joints made with Al2O3 reinforcement, because of the hard silica particles and substantial increase in grain refinement that occurred in the stir zone of the reinforced welded joints. The microstructure analysis of joints revealed that reinforcements have mixed uniformly and homogenous distribution occurred in the entire weld. The fracture analysis revealed that the joints with SiC possess ductile fracture.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Nandan R, Debroy T, Bhadeshia HKDH (2008) Recent advances in friction-stir welding – Process , weldment structure and properties. 53:980–1023. https://doi.org/10.1016/j.pmatsci.2008.05.001

  2. Rezaei H, Mirbeik MH, Bisadi H (2011) Effect of rotational speeds on microstructure and mechanical properties of friction stir-welded 7075-T6 aluminium alloy. Proc Inst Mech Eng Part C J Mech Eng Sci 225:1761–1773. https://doi.org/10.1177/0954406211404633

    Article  CAS  Google Scholar 

  3. Anand R, Sridhar V G (2020) Studies on process parameters and tool geometry selecting aspects of friction stir welding–A review. Materials Today: Proceedings 27:576–583. https://doi.org/10.1016/j.matpr.2019.12.042

  4. Bharathi SRS, Razal RRA, Balasubramanian RV (2017) Mechanical properties and microstructural characteristics of friction welded dissimilar joints of Aluminium alloys. Trans Indian Inst Met 91–97. https://doi.org/10.1007/s12666-017-1143-5

  5. Abioye TE, Zuhailawati H, Anasyida AS, Yahaya SA, Dhindaw BK (2019) Investigation of the microstructure, mechanical and wear properties of AA6061-T6 friction stir weldments with different particulate reinforcements addition. J Mater Res Technol 8:3917–3928. https://doi.org/10.1016/j.jmrt.2019.06.055

    Article  CAS  Google Scholar 

  6. Natrayan L, M Senthil Kumar (2019) Influence of silicon carbide on tribological behaviour of AA2024/Al2O3/SiC/Gr hybrid metal matrix squeeze cast composite using Taguchi technique. Mater Res Express 6:265f9. https://doi.org/10.1088/2053-1591/ab676d

  7. Ahmed KE, Nagesh BM, Raju BS, Drakshayani DN, Holla ASC (2020) Studies on the effect of welding parameters for friction stir welded AA6082 reinforced with Aluminium oxide. Mater Today Proc 20:108–119. https://doi.org/10.1016/j.matpr.2019.10.059

    Article  CAS  Google Scholar 

  8. Jafari H, Mansouri H, Honarpisheh M (2019) Investigation of residual stress distribution of dissimilar Al-7075-T6 and Al-6061-T6 in the friction stir welding process strengthened with SiO2 nanoparticles. J Manuf Process 43:145–153. https://doi.org/10.1016/j.jmapro.2019.05.023

    Article  Google Scholar 

  9. Singh T, Tiwari SK, Shukla DK (2019) Friction-stir welding of AA6061-T6: the effects of Al2O3 nano-particles addition. Results Mater 1:100005. https://doi.org/10.1016/j.rinma.2019.100005

    Article  Google Scholar 

  10. Khan NZ, Ubaid M, Siddiquee AN, et al (2018) Microstructural features of friction stir welded dissimilar Aluminium alloys AA2219-AA7475. Mater res express 5:. https://doi.org/10.1088/2053-1591/aac4e1

  11. Goel P, Khan NZ, Khan ZA, Ahmari A, Gangil N, Abidi MH, Siddiquee AN (2019) Investigation on material mixing during FSW of AA7475 to AISI304. Mater Manuf Process 34:192–200. https://doi.org/10.1080/10426914.2018.1544717

    Article  CAS  Google Scholar 

  12. Mokabberi SR, Movahedi M, Kokabi AH (2018) Effect of interlayers on softening of aluminum friction stir welds. Mater Sci Eng A 727:1–10. https://doi.org/10.1016/j.msea.2018.04.093

    Article  CAS  Google Scholar 

  13. Anil Kumar KS, Murigendrappa SM, Kumar H (2019) Experimental investigation on effects of varying volume fractions of SiC nanoparticle reinforcement on microstructure and mechanical properties in friction-stir-welded dissimilar joints of AA2024-T351 and AA7075-T651. J Mater Res 34:1229–1247. https://doi.org/10.1557/jmr.2018.445

    Article  CAS  Google Scholar 

  14. Senthil Kumar M, Managalaraja R V, Senthil Kumar K, Natrayan L (2019). Processing and characterization of AA2024/Al2O3/SiC reinforces hybrid composites using squeeze casting technique. Iran J Mater Sci Eng, 16(2):55–67

  15. Rajendran C, Srinivasan K, Balasubramanian V et al (2019) Effect of tool tilt angle on strength and microstructural characteristics of friction stir welded lap joints of AA2014-T6 aluminum alloy. Trans Nonferrous Met Soc China 29:1824–1835. https://doi.org/10.1016/S1003-6326(19)65090-9

  16. Qin Q, Zhao H, Zhang Y, Li J, Wang Z (2019) Microstructures and mechanical properties of Al-Mg2Si-Si alloys resistance spot welded with Al-Si interlayers. J Mater Res Technol 8:4318–4332. https://doi.org/10.1016/j.jmrt.2019.07.043

    Article  CAS  Google Scholar 

  17. Xu W, Liu J, Luan G, Dong C (2009) Microstructure and mechanical properties of friction stir welded joints in 2219-T6 aluminum alloy. Mater Des 30:3460–3467. https://doi.org/10.1016/j.matdes.2009.03.018

    Article  CAS  Google Scholar 

  18. Suresh S, Venkatesan K, Natarajan E (2018) Influence of SiC nanoparticle reinforcement on FSS welded 6061-T6 aluminum alloy. J Nanomater 2018:11–11. https://doi.org/10.1155/2018/7031867

    Article  CAS  Google Scholar 

  19. Huang Y, Meng X, Lv Z, Huang T, Zhang Y, Cao J, Zhou L, Feng J (2019) Microstructures and mechanical properties of micro friction stir welding (μFSW) of 6061-T4 aluminum alloy. J Mater Res Technol 8:1084–1091. https://doi.org/10.1016/j.jmrt.2017.10.010

    Article  CAS  Google Scholar 

  20. Cam G, Ipeklu G, Tarik Serinda H (2014) Effects of use of higher strength interlayer and external cooling on properties of friction stir welded AA6061-T6 joints. Sci Technol Weld Join 19:715–720. https://doi.org/10.1179/1362171814Y.0000000247

    Article  CAS  Google Scholar 

  21. Aleem Pasha M, Ravinder Reddy P, Laxminarayana P, Khan IA (2019) SiC and Al2O3 reinforced friction stir welded joint of Aluminium alloy 6061. 163–182. https://doi.org/10.1007/978-981-13-0378-4_7

  22. Natrayan L, Kumar M S (2020) Optimization of wear behaviour on AA6061/Al2O3/SiC metal matrix composite using squeeze casting technique–Statistical analysis. Materials Today: Proceedings 27:306–310. https://doi.org/10.1016/j.matpr.2019.11.038

  23. Bhushan RK, Sharma D (2019) Optimization of parameters for maximum tensile strength of friction stir welded AA6082/Si3N4 and AA6082/SiC composite joints. Silicon 12:1195–1209. https://doi.org/10.1007/s12633-019-00216-3

    Article  CAS  Google Scholar 

  24. Abu-Okail M, Abu-Oqail A, Ata MH (2020) Effect of friction stir welding process parameters with interlayer strip on microstructural characterization and mechanical properties. J Fail Anal Prev 20:173–183. https://doi.org/10.1007/s11668-020-00813-0

    Article  Google Scholar 

  25. Khanna N, Sharma P, Bharati M, Badheka VJ (2020) J Brazilian Soc Mech Sci Eng 3:. https://doi.org/10.1007/s40430-019-2090-3, Friction stir welding of dissimilar aluminium alloys AA 6061-T6 and AA 8011-h14: a novel study

  26. Zhou L, Yu M, Liu B, Zhang Z, Liu S, Song X, Zhao H (2019) Microstructure and mechanical properties of Al/steel dissimilar welds fabricated by friction surfacing assisted friction stir lap welding. J Mater Res Technol 9:212–221. https://doi.org/10.1016/j.jmrt.2019.10.046

    Article  CAS  Google Scholar 

  27. Sachinkumar NS, Chakradhar D (2019) Microstructure, hardness and tensile properties of friction stir welded aluminum matrix composite reinforced with SiC and Fly ash. Silicon 11:2557–2565. https://doi.org/10.1007/s12633-018-0044-5

    Article  CAS  Google Scholar 

Download references

Funding

This research did not receive any specific grant from public funding agencies.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to V. G. Sridhar.

Ethics declarations

Conflict of Interest

No potential conflict was reported by the author(s).

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Anand, R., Sridhar, V.G. Effects of SiC and Al2O3 Reinforcement of Varied Volume Fractions on Mechanical and Micro Structure Properties of Interlock FSW Dissimilar Joints AA7075-T6-AA7475-T7. Silicon 13, 3017–3029 (2021). https://doi.org/10.1007/s12633-020-00630-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-020-00630-y

Keywords

Navigation