Skip to main content
Log in

Migration behaviors and kinetics of phosphorus during coal-based reduction of high-phosphorus oolitic iron ore

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

To understand the migration mechanisms of phosphorus (P) during coal-based reduction, a high-phosphorus oolitic iron ore was reduced by coal under various experimental conditions. The migration characteristics and kinetics of P were investigated by a field-emission electron probe microanalyzer (FE-EPMA) and using the basic principle of solid phase mass transfer, respectively. Experimental results showed that the P transferred from the slag to the metallic phase during reduction, and the migration process could be divided into three stages: phosphorus diffusing from the slag to the metallic interface, the formation of Fe-P compounds at the slag-metal interface and P diffusing from the slag-metal interface to the metallic interior. The reduction time and temperature significantly influenced the phosphorus content of the metallic and slag phases. The P content of the metallic phase increased with increasing reduction time and temperature, while that of the slag phase gradually decreased. The P diffusion constant and activation energy were determined and a migration kinetics model of P in coal-based reduction was proposed. P diffusion in the metallic phase was the controlling step of the P migration.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J.W. Cha, D.Y. Kim, and S.M. Jung, Distribution behavior of phosphorus and metallization of iron oxide in carbothermic reduction of high-phosphorus iron ore, Metall. Mater. Trans. B, 46(2015), No. 5, p. 2165.

    Article  Google Scholar 

  2. W. Yu, T.C. Sun, and T.Y. Hu, Desulfuration behavior of low-grade iron ore-coal briquette during the process of direct reduction followed by magnetic separation, ISIJ Int., 55(2015), No.1, p. 329.

    Article  Google Scholar 

  3. M.I. Abro, A.G. Pathan, and A.H. Mallah, Liberation of oolitic hematite grains from iron ore, Dilband Mines Pakistan, Mehran Univ. Res. J. Eng. Technol, 30(2011), No. 2, p. 329.

    Google Scholar 

  4. S.X. Song, E.F. Campos-Toro, Y.M. Zhang, and A. Lopez-Valdivieso, Morphological and mineralogical characterizations of oolitic iron ore in the Exi region, China, Int. J. Miner. Metall. Mater, 20(2013), No. 2, p. 113.

    Article  Google Scholar 

  5. G.H. Li, S.H. Zhang, M.J. Rao, Y.B. Zhang, and T. Jiang, Effects of sodium salts on reduction roasting and Fe-P separation of high-phosphorus oolitic hematite ore, Int. J. Miner. Process, 124(2013), p. 26.

    Article  Google Scholar 

  6. W. Yu, T.C. Sun, Z.Z. Liu, J. Kou, and C.Y. Xu, Effects of particle sizes of iron ore and coal on the strength and reduction of high phosphorus oolitic hematite-coal composite briquettes, ISIJ Int., 54(2014), No. 1. p. 56.

    Article  Google Scholar 

  7. J. Wu, Z.J. Wen, and M.J. Cen, Development of technologies for high phosphorus oolitic hematite utilization, Steel Res. Int., 82(2011), No. 5, p. 494.

    Article  Google Scholar 

  8. A.P.L. Nunes, C.L.L. Pinto, G.E.S. Valadão, and P.R. de Magalhães Viana, Floatability studies of wavellite and preliminary results on phosphorus removal from a Brazilian iron ore by froth flotation, Miner. Eng., 39(2012), p. 206.

    Article  Google Scholar 

  9. W. Yan, Y.S. Zhang, and Y.C. Liu, Flotation research on a high phosphorus-bearing oolitic hematite ore in Erxi, China Min. Mag., 20(2011), No. 11, p. 71.

    Google Scholar 

  10. P. Delvasto, A. Valverde, A. Ballester, J.A. Muñoz, F. González, M.L. Blázquez, J.M. Igual, and C. García-Balboa, Diversity and activity of phosphate bioleaching bacteria from a high-phosphorus iron ore, Hydrometallurgy, 92(2008), No. 3–4, p. 124.

    Article  Google Scholar 

  11. H.H. Wang, G.Q. Li, D. Zhao, J.H. Ma, and J. Yang, De-phosphorization of high phosphorus oolitic hematite by acid leaching and the leaching kinetics, Hydrometallurgy, 171(2017), p. 61.

    Article  Google Scholar 

  12. W.T. Xia, Z.D. Ren, and Y.F. Gao, Removal of phosphorus from high phosphorus iron ores by selective HCl leaching method, J. Iron. Steel Res. Int., 18(2011), No. 5, p. 1.

    Article  Google Scholar 

  13. E. Matinde and M. Hino, Dephosphorization treatment of high phosphorus iron ore by pre-reduction, air jet milling and screening methods, ISIJ Int., 51(2011), No. 4, p. 544.

    Article  Google Scholar 

  14. Y.F. Yu and C.Y. Qi, Magnetizing roasting mechanism and effective ore dressing process for oolitic hematite ore, J. Wuhan Univ. Technol. Mater. Sci. Ed., 26(2011), No. 2, p. 176.

    Article  Google Scholar 

  15. Y.S. Sun, Y.X. Han, P. Gao, Z.H. Wang, and D.Z. Ren, Recovery of iron from high phosphorus oolitic iron ore using coal-based reduction followed by magnetic separation, Int. J. Miner. Metall. Mater., 20(2013), No. 5, p. 411.

    Article  Google Scholar 

  16. K.Q. Li, W. Ni, M. Zhu, M.J. Zheng, and L. Yuan, Iron extraction from oolitic iron ore by a deep reduction process, J. Iron. Steel Res. Int., 18(2011), No. 8, p. 9.

    Article  Google Scholar 

  17. W. Yu, T.C. Sun, J. Kou, Y.X. Wei, C.Y. Xu, and Z.Z. Liu, The function of Ca(OH)2 and Na2CO3 as additive on the reduction of high-phosphorus oolitic hematite-coal mixed pellets, ISIJ Int., 53(2013), No. 3, p. 427.

    Article  Google Scholar 

  18. G.H. Li, M.J. Rao, C.Z. Ouyang, S.H. Zhang, Z.W. Peng, and T. Jiang, Distribution characteristics of phosphorus in the metallic iron during solid-state reductive roasting of oolitic hematite ore, ISIJ Int., 55(2015), No. 11, p. 2304.

    Article  Google Scholar 

  19. M.J. Rao, C.Z. Ouyang, G.H. Li, S.H. Zhang, Y.B. Zhang, and T. Jiang, Behavior of phosphorus during the carbothermic reduction of phosphorus-rich oolitic hematite ore in the presence of Na2SO4, Int. J. Miner. Process., 143(2015), p. 72.

    Article  Google Scholar 

  20. C.C. Yang, D.Q. Zhu, J. Pan, and L.M. Lu, Simultaneous recovery of iron and phosphorus from a high-phosphorus oolitic iron ore to prepare Fe-P alloy for high-phosphorus steel production, JOM, 69(2017), No. 9, p. 1663.

    Article  Google Scholar 

  21. Y.S. Sun, Q. Zhang, Y.X. Han, P. Gao, and G.F. Li, Comprehensive utilization of iron and phosphorus from high-phosphorus refractory iron ore, JOM, 70(2018), No. 2, p. 144.

    Article  Google Scholar 

  22. G.F. Li, Y.X. Han, P. Gao, and Y.S. Sun, Enrichment of phosphorus in reduced iron during coal based reduction of high phosphorus-containing oolitic hematite ore, Ironmaking Steelmaking, 43(2016), No. 3, p. 163.

    Article  Google Scholar 

  23. Y.X. Han, G.F. Li, P. Gao, and Y.S. Sun, Reduction behaviour of apatite in oolitic haematite ore using coal as a reductant, Ironmaking Steelmaking, 44(2017), No. 4, p. 287.

    Article  Google Scholar 

  24. P. Gao, G.F. Li, Y.X. Han, and Y.S. Sun, Reaction behavior of phosphorus in coal-based reduction of an oolitic hematite ore and pre-dephosphorization of reduced iron, Metals, 6(2016), No. 4, p. 82.

    Article  Google Scholar 

  25. W. Yu, Q.Y. Tang, J.A. Chen, and T.C. Sun, Thermodynamic analysis of the carbothermic reduction of a high-phosphorus oolitic iron ore by FactSage, Int. J. Miner. Metall. Mater., 23(2016), No. 10, p. 1126.

    Article  Google Scholar 

  26. Y.S. Sun, Y.X. Han, P. Gao, and Y.J. Li, Growth kinetics of metallic iron phase in coal-based reduction of oolitic iron ore, ISIJ Int., 56(2016), No. 10, p. 1697.

    Article  Google Scholar 

Download references

Acknowledgement

This work was financially supported by the National Natural Science Foundation of China (No. 51604063).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yong-sheng Sun.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, Ys., Li, Yf., Han, Yx. et al. Migration behaviors and kinetics of phosphorus during coal-based reduction of high-phosphorus oolitic iron ore. Int J Miner Metall Mater 26, 938–945 (2019). https://doi.org/10.1007/s12613-019-1810-0

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-019-1810-0

Keywords

Navigation