Skip to main content

Advertisement

Log in

Variation law of gas holdup in an autoclave during the pressure leaching process by using a mixed-flow agitator

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

The multiphase reaction process of pressure leaching is mainly carried out in the liquid phase. Therefore, gas holdup is essential for the gas–liquid–solid phase reaction and the extraction rate of valuable metals. In this paper, a transparent quartz autoclave, a six blades disc turbine-type agitator, and a high-speed camera were used to investigate the gas holdup of the pressure leaching process. Furthermore, experiments determining the effects of agitation rate, temperature, and oxygen partial pressure on gas holdup were carried out. The results showed that when the agitation rate increased from 350 to 600 r/min, the gas holdup increased from 0.10% to 0.64%. When the temperature increased from 363 to 423 K, the gas holdup increased from 0.14% to 0.20%. When the oxygen partial pressure increased from 0.1 to 0.8 MPa, the gas holdup increased from 0.13% to 0.19%. A similar criteria relationship was established by Homogeneous Principle and Buckingham’s theorem. Comprehensively, empirical equation of gas holdup was deduced on the basis of experimental data and the similarity theory, where the criterion equation was determined as ε = 4.54 × 10-11 n 3.65 T 2.08 P g 0.18. It can be seen from the formula that agitation rate made the most important impact on gas holdup in the pressure leaching process using the mixed-flow agitator.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. W.E. Cooper and D.B. Dreisinger, Hydrometallurgy: Theory and Practice, Elsevier Science Publishers, Amsterdam, 1992, p. 52.

    Google Scholar 

  2. R.J. Ma, New development of hydrometallurgy, Hydrometall. China, 26(2007), No. 1, p. 1.

    Google Scholar 

  3. F. Haboxi, Pressure hydrometallurgy, Metallic Ore Dressing Abroad, 2006, No. 11, p. 10.

    Google Scholar 

  4. Y. Liu, T.A. Zhang, Q.Y. Zhao, S.C. Wang, X.D. Ren, Z.H. Dou, and J.C. He, Experimental research on gas holdup in bubble disintegration process, Chin. J. Process Eng., 9(2009), Suppl. 1, p. 97.

    Google Scholar 

  5. Y.C. Chen, Design of Mixing Equipment, Shanghai Science and Technology Press, Shanghai, 1985, p. 19.

    Google Scholar 

  6. J.Y. Oldshue, Fluid Mixing Technology, Chemical Industry Press, Beijing, 1991, p. 45.

    Google Scholar 

  7. Y. Liu, T.A. Zhang, S. Masamichi, and J.C. He, Mechanism of bubble disintegration and dispersion by mechanical stirring in gas injection refining, [in] ISIJ Meeting, Tokyo, 2009, p. 54.

    Google Scholar 

  8. Y. Liu, T.A. Zhang, S. Masamichi, and J.C. He, Calculation and analysis on volumetric mass transfer coefficient in cold water model of refining process, [in] The 5th International Conference on Hydrometallurgy, Zhangjiajie, 2009, p. 65.

    Google Scholar 

  9. Y. Liu, T.A. Zhang, S. Masamichi, and J.C. He, Bubble disintegrationand dispersion by eccentric mechanical stirring in gas injection refining for iron and steel making, [in] The Third Baosteel Academic Conference, Shanghai, 2008, p. 65.

    Google Scholar 

  10. Y. Liu, T.A. Zhang, S. Masamichi, and J.C. He, Eccentric mechanical stirring for bubble disintegration, [in] ISIJ Meeting, Hokkaido, 2008, p. 7.

    Google Scholar 

  11. A.H. Gadallah and K. Siddiqui, Bubble breakup in co-current upward flowing liquid using honeycomb monolith breaker, Chem. Eng. Sci., 131(2015), p. 22.

    Article  Google Scholar 

  12. K. Fukushi and M. Iguchi, Wettability effect on a single bubble rising in stagnant water contained in a vertical circular pipe, ISIJ Int., 46(2006), No.5, p. 647.

    Article  Google Scholar 

  13. M. Iguchi, M. Kaji, and Z. Morita, Effects of pore diameter, bath surface pressure, and nozzle diameter on the bubble formation from a porous nozzle, Metall. Mater. Trans. B, 29(1998), No. 6, p. 1209.

    Article  Google Scholar 

  14. Y. Liu, T.A. Zhang, S. Masamichi, and J.C. He, Perforated blade impeller for bubble disintegration and dispersion, [in] ISIJ Meeting, Osaka, 2008, p. 8.

    Google Scholar 

  15. Y. Liu, T.A. Zhang, S. Masamichi, and J.C. He, Gas holdupunder mechanical stirring in gas injection refining process, [in] ISIJ Meeting, Fukuoka, 2009, p. 98.

    Google Scholar 

  16. H.M. Letzel, J.C. Schouten, C.M. van den Bleek, and R. Kshna, Influence of elevated pressure on the stability of bubbly flows, Chem. Eng. Sci., 52(1997), No. 21-22, p. 3733.

    Article  Google Scholar 

  17. Y. Liu, M. Sano, T.A. Zhang, Q. Wang, and J.C. He, Intensification of bubble disintegration and dispersion by mechanical stirring in gas injection refining, ISIJ Int., 49(2009), No. 1, p. 17.

    Article  Google Scholar 

  18. D. Tromans, Temperature and pressure dependent solubility of oxygen in water: a thermodynamic analysis, Hydrometallurgy, 48(1998), No. 3, p. 327.

    Article  Google Scholar 

  19. T. Kaskiala, Determination of oxygen solubility in aqueous sulphuric acid media, Miner. Eng., 15(2002), No. 11, p. 853.

    Article  Google Scholar 

  20. Y. Liu, Y.D. Li, T.A. Zhang, and N.X. Feng, Research on the penetration depth in aluminum reduction cell with new type of anode and cathode structures, JOM, 66(2014), No.7, p. 1202.

    Article  Google Scholar 

  21. Z. Zhang, The Principle of Dimensional Analysis, People’s Railway Press, Beijing, 1979, p. 157.

    Google Scholar 

  22. Y. Liu, T.A. Zhang, Q. Wang, W.M. Yao, M. Sano, and J.C. He, Dimension analysis theory in the application of fluid mechanics, Ind. Furnace, 29(2007), No. 6, p. 9.

    Google Scholar 

Download references

Acknowledgments

This work was financially supported by the Joint Funds of the National Natural Science Foundation of China (Nos. U1402271, 51504058, and 51504059).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ting-an Zhang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tian, L., Liu, Y., Tang, Jj. et al. Variation law of gas holdup in an autoclave during the pressure leaching process by using a mixed-flow agitator. Int J Miner Metall Mater 24, 876–883 (2017). https://doi.org/10.1007/s12613-017-1473-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-017-1473-7

Keywords

Navigation