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Microstructure, wear and friction behavior of CoCrAlTaY-xCNTs composite coatings deposited by laser-induction hybrid cladding

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Abstract

To improve the wear performance of CoCrAlYTa coating, part of the carbon nanotubes (CNTs) chemically reacted with Ta to form reinforcement phase (TaC), while the other CNTs were retained as lubrication phase. Subsequently, the CoCrAlYTa-xCNTs (x = 0, 1, 2, and 4; wt%) composite coatings were prepared by laser-induction hybrid cladding (LIHC), and the microstructure and wear resistance of coatings were systematically analyzed. Results show that the coatings are mainly composed of TaC, γ-(Co,Cr) and β-(Co,Cr)Al. As the CNTs content increases from 0 wt% to 4 wt%, the volume fraction of TaC increases from 13.11 vol% to 16.12 vol%. Meanwhile, the nano-hardness of γ-(Co,Cr) and β-(Co,Cr)Al are improved from 7.49 and 9.72 to 9.36 and 11.19 GPa, respectively. As a result, the microhardness of coating increases from HV 536.25 to HV 738.16, the wear rate decreases from 32.4 × 10–3 to 6.1 × 10–3 mg·m−1, and the average friction coefficient decreases from 0.55 to 0.44. The good wear performance of the coating is attributed to the formation of TaC and the existence of remained CNTs lubricant film.

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摘要

本文利用“部分CNTs与Ta反应生成TaC, 而剩余CNTs充当润滑剂”的设计思想来改善CoCrAlTaY涂层摩擦学性能, 并通过激光感应复合熔覆技术成功制备CoCrAlTaY-CNTs复合涂层。结果表明, 部分CNTs分布在γ-(Co,Cr)和β-(Co,Cr)Al相中, 而部分CNTs被消耗与Ta反应形成TaC; 随着CNTs含量从0 wt%增至4 wt%, 涂层中TaC数量从13.11 vol%增至16.12 vol%, 涂层硬度从HV536.25增至HV 738.16, 磨损率从32.4 × 10−3降低到6.1 × 10–3 mg·m−1。研究成果对抗磨减磨MCrAlY涂层设计具有良好的参考价值。

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Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (Nos. 52005217 and 51261026), the Basic and Applied Basic Research Fund Project of Guangdong Province in China (Nos. 2023A1515012684, 2021A1515010523 and 2020A1515110020), the University Research Platform and Research Projects of Guangdong Education Department (No. 2022ZDZX3003), the Open Foundation of Guangxi Key Laboratory of Processing for Non-ferrous Metals and Featured Materials (No. 2022GXYSOF18), Guanxi Key Laboratory of Information Materials (No.221012-K), the Open Project Program of Wuhan National Laboratory for Optoelectronics (No. 2021WNLOKF010) and the Fundamental Research Funds for the Central Universities (No. 21622110).

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Authors and Affiliations

  1. Institute of Advanced Wear & Corrosion Resistant and Functional Materials, Jinan University, Guangzhou, 510632, China

    Sheng-Feng Zhou & Yan-Liang Yi

  2. Wuhan National Laboratory for Optoelectronics (WNLO), Huazhong University of Science and Technology, Wuhan, 430074, China

    Sheng-Feng Zhou

  3. MOE Key Laboratory of New Processing Technology for Non-Ferrous Metals and Materials, Guangxi Key Laboratory of Processing for Non-Ferrous Metals and Featured Materials, Guangxi University, Nanning, 530004, China

    Yu Long

  4. School of Mechatronics Engineering, Guangdong Polytechnic Normal University, Guangzhou, 510635, China

    Cheng Deng

  5. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin, 150001, China

    Lian-Xi Hu

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Zhou, SF., Long, Y., Yi, YL. et al. Microstructure, wear and friction behavior of CoCrAlTaY-xCNTs composite coatings deposited by laser-induction hybrid cladding. Rare Met. 43, 1815–1827 (2024). https://doi.org/10.1007/s12598-023-02534-3

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