Abstract
Within a Belgian-German GSTP project, an experimental setup was designed, manufactured and tested to provide data on the behaviour of a shear-driven liquid film. The tests were performed on a flat plate in a rectangular duct using ethanol as film coolant at DLR’s vitiated hot air facility M11. In addition to standard measurement equipment comprising thermocouples and pressure sensors, nonintrusive measurement techniques were applied to acquire additional data of the film. The Von-Karman-Institute for Fluid Dynamics provided in-situ film temperature measurement using a dedicated laser-induced fluorescence setup. DLR performed background-oriented Schlieren measurements to record information on the film thickness. The experimental data was used by ArianeGroup and Numeca International to validate different software tools to describe the heat flux to the film and its dry-out. While ArianeGroup used its film cooling model implemented in the Rocflam3 code, Numeca performed VOF simulations using its updated Fine™/Open flow solver.
Similar content being viewed by others
Abbreviations
- BOS:
-
Background-oriented Schlieren
- CAD:
-
Computer-aided design
- DLR:
-
Deutsches Zentrum für Luft- und Raumfahrt
- LIF:
-
Laser-induced fluorescence
- MMH:
-
Monomethylhydrazine
- RANS:
-
Reynolds-Averaged Navier Stokes
- VKI:
-
Von-Karman-Institute for Fluid Dynamics
- VOF:
-
Volume of fluid
- h :
-
Height
- l :
-
Length
- λ :
-
Thermal conductivity
- \(\dot{m}\) :
-
Mass flow rate
- p :
-
Pressure
- σ :
-
Surface tension
- t :
-
Thickness
- T :
-
Temperature
- w :
-
Width
References
Kinney, G.R., Abramson, J.L.: Internal-liquid-film-cooling experiments with air stream temperatures to 2000°f in 2- and 4-inch-diameter horizontal tubes. US Government Printing Office, Washington (1952)
Abramson, A. E.: Investigation of internal film cooling of exhaust nozzle of a 1000-pound liquid-ammonia liquid-oxygen rocket, NACA Research Memorandum NACA RM E52C26, National Advisory Committee for Aeronautics, Washington (1952)
Morrell, G.: Investigation of internal film cooling of 1000-pound liquid-ammonia liquid-oxygen rocket engine combustion chamber, NACA Research Memorandum NACA RM E51E04, National Advisory Committee for Aeronautics, Washington (1951)
Yu, Y., Schuff, R., W.: Anderson: Liquid Film cooling using swirl in rocket combustors, AIAA 2004-3360, 4oth AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Fort Luderdale, Florida. (2004)
Kinney, G.R., Abramson, J.L., Sloop, J.L.: Internal-liquid-film-cooling experiments with air stream temperatures to 2000°f in 2- and 4-inch-diameter horizontal tubes. US Government Printing Office, Washington (1952)
Arnold, R.: Experimentelle Untersuchungen zur Filmkühlung in Raketenbrennkammern. Cuvillier Verlag, Germany (2008)
Knuth, E.L.: The mechanics of film cooling. J. Jet Propuls. (1954). https://doi.org/10.2514/8.6548
Gater, A., L’Ecuyer, M.R.: A fundamental investigation of the phenomena that characterize liquid-film cooling. Int. J. Heat Mass Transfer 13(12), 1925–1928, IN3, 1929–1939 (1970)
Warner, C.F., Emmons, D.L.: Effects of selected gas stream parameters and coolant properties on liquid film cooling. J. Heat Transfer 86, 271–278 (1964)
Graham, A.R., Zucrow, M.J.: Film cooling: its theory and applications. Purdue University, West Lafayette (1957)
Grisson, W.M.: Liquid film cooling in rocket engines. Morehouse College, Atlanta (1991)
Nahstoll, J.: Untersuchung von Flüssigkeits-Filmströmungen bei hohen Verdampfungsraten im Hinblick auf Filmkühlung. DFVLR-FB 88–08, Wiss. Berichtswesen d. DFVLR (1988)
Fisher, S.A., Pearce, D.L.: An annular flow model for predicting liquid carryover into austenitic superheaters. Int. J. Multiphase Flow 19(2), 295–307 (1993)
S. Soller, R. Behr, F. Grauer, K. Claramunt, C. Dinescu, D. Fiorini, L. Peveroni, A. Simonini, S. General, Ch. Kirchberger, F. Strauss, J. Steelant: Experimental and numerical invetsigation of liquid film cooling in small rocket engines, EUCASS2019–150, 7th European Conference on Space Sciences, Madrid (Spain), July 1–4, 2019
A. Simonini, D. Fiorini, L. Peveroni, J-B. Gouriet, S. Soller, J. Steelant: 2C2D-LIF temperature measurements in a micrometric evaporating film, 26th European Low Gravity Research Association Biennial Symposium and General Assembly & 14th International Conference on "Two-Phase Systems for Space and Ground Applications”, Granada (Spain), September 24–27, 2019
F. Strauss, S. General, C. Manfletti, and S. Schlechtriem: Experiments on transpiration cooling in a model scramjet combustor using background oriented schlieren (BOS). In: 11th ISICP. 11th International Symposium on Special Topics in Chemical Propulsion & Energetic Materials, 09–13. Sep. 2018, Stuttgart
C. Höglauer: Filmkühlungsmodellierung in Raketenschubkammern, PhD thesis, TU Munich, 2015
Pan, Z., Weibel, J.A., Garimella, S.V.: A saturated-interface-volume phase change model for simulation boiling. Int. J. Heat Mass Transfer 93, 945–956 (2016)
Acknowledgements
The work presented in this publication was performed under ESA contract 4000123717/18/NL/RA. The support of Belspo and DLR is highly appreciated.
Author information
Authors and Affiliations
Contributions
SS coordinated the activities and managed the program. HR was responsible for the selection of operating points and performed simulations with the Nusselt-based RANS model. AS and JBG developed the LIF setup and performed the LIF measurements on site. FSt and CK perfromed the test campaign and processed the raw test data. CD and KC developed the heat and mass transfer model for the VOF simulations. JS acted as program manager on behalf of ESA. All authors read and apporved the final manuscript.
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no competing interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Soller, S., Riedmann, H., Simonini, A. et al. Experimental and numerical investigation of ethanol film cooling. CEAS Space J 14, 187–196 (2022). https://doi.org/10.1007/s12567-021-00373-5
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12567-021-00373-5