Abstract
A cryogenic triple-offset butterfly valve, which is installed in LNG marine engine, controls flow of liquid nitrogen (− 196 °C) to liquefy natural gas (− 163 °C). The existing seal has dual-layer structure composed of rubber and metal seals. The rubber seal is needed to be frequently replaced owing to its low durability, and elasticity of the metal seal decreases in the cryogenic environment, so that leakage of the nitrogen occurs. In order to offer a combination of compressible and resilient materials that form a strong sealing performance in the cryogenic environment (− 196 °C), a new type of seal was devised by laminating muti-layers (graphite and stainless steel). The airtightness of the laminated seal was estimated by comparing contact pressure that occurs on surface of the seal with working pressure. Effects of design parameters in relation to the laminated seal were analyzed to improve sealing performance, and after that a shape of laminated seal to improve operability and airtightness was suggested. Also, the proposed model obtained from FEA was verified through hydraulic and cryogenic leakage tests.
Similar content being viewed by others
References
Codan, E., Bernasconi, S., & Born, H. (2010). IMO III emission regulation: Impact on the turbo-charging system. Conseil International des Machines A Combustion Congress, 139, 1–16.
Ahn, J. T., Lee, K. C., Lee, K. H., & Han, S. H. (2011). Investigation of the mechanical behavior of a flexible solid metal seal for a cryogenic butterfly valve. Journal of Mechanical Science and Technology, 25(9), 2393–2400.
Sarawate, N., Morgan, V., & Weber, D. (2015). Development of laminated seals for stator–stator sealing in gas turbines. ASME turbo expo 2015: Turbine technical conference and exposition, pp. V05CT15A021–V05CT15A021, 2015.
Tsai, C. C., Chang, C. Y., & Tseng, C. H. (2004). Optimal design of metal seated ball valve mechanism. Structural and Multidisciplinary Optimization, 26(3–4), 249–255.
Ke, Y., Yao, X., Yang, H., Ma, Y., & Liu, Y. (2017). The compression and friction of tubular rubber seal under the curved surface loading. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 231(1), 14–22.
Ke, Y., Yao, X., Yang, H., & He, Q. (2015). A measuring method of gas leakage along the contact interface of the stripped rubber seals. Measurement, 61, 299–304.
Shin, M. S., Yoon, J. Y., Park, I. W., Lee, S. H., Park, H. Y., & Jung, S. H. (2011). A study on structural analysis of butterfly valve components by pressure testing of the industrial standard. The KSFM Journal of Fluid Machinery, 14(3), 5–9.
Del Toro, A., Johnson, M. C., & Spall, R. E. (2015). Computational fluid dynamics investigation of butterfly valve performance factors. Journal American Water Works Association, 107(5), E243–E254.
Kang, S., Kim, D. E., Kim, K. K., & Kim, J. O. (2014). Effect analysis of design variables on the disc in a double-eccentric butterfly valve. The Scientific World Journal, Vol. 2014, Article ID 305085.
Feyzullahoğlu, E. (2015). Abrasive wear, thermal and viscoelastic behaviors of rubber seal materials used in different working conditions. Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, 229(1), 64–73.
Kan, B., Jin, M., Ding, J., Hua, T., & Yang, G. (2012). Mathematical modeling of the interference of seal pair in triple-offset butterfly valve. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 226(12), 3026–3031.
Phull, H. S. (2004). New developments in triple-offset butterfly valves. World Pumps, 2004(456), 40–44.
Das, D., Dutta, A. K., & Ray, K. K. (2010). Sub-zero treatments of AISI D2 steel: Part I. Microstructure and hardness. Materials Science and Engineering A, 527(9), 2182–2193.
Nazarian, H., Krol, M., Pawlyta, M., & Vahdat, S. E. (2018). Effect of sub-zero treatment on fatigue strength of aluminum 2024. Materials Science and Engineering: A, 710(5), 38–46.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Kwak, HS., Seong, H. & Kim, C. Design of Laminated Seal in Cryogenic Triple-Offset Butterfly Valve Used in LNG Marine Engine. Int. J. Precis. Eng. Manuf. 20, 243–253 (2019). https://doi.org/10.1007/s12541-019-00056-6
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12541-019-00056-6