Abstract
New stricter environmental regulations and consumer rising issues are making greenhouse gases (GHG) emission an increasing and urgent concern for manufacturing companies. Companies and researchers are seeking appropriate methods to reduce GHG emission of the manufactured products. Previous studies on low-carbon product design mainly concern on a single product. Currently, it is common to design a product family instead of a single product for increasing varieties to satisfy customers’ requirements. Owing to the difference in design methods, the low-carbon design method for a single product cannot handle a product family. In addition, nowadays, the sourcing strategy is widely adopted by companies. A key problem of the procurement is supplier selection. The supplier selection affects not only profit but also GHG emission. However, it has not been simultaneously considered in low-carbon product design. In this article, an optimization model for coordinating low-carbon design of product family and supplier selection is proposed. In the model, the profit and the GHG emission of a product family are taken into consideration at the same time. Moreover, a genetic algorithm is developed to solve the established model. Finally, a case study is performed to verify the validity of the proposed approach.
Similar content being viewed by others
Abbreviations
- IPCC:
-
Intergovernmental Panel on Climate Change
- BOM:
-
bill of materials
References
Intergovernmental Panel on Climate Change (IPCC). “IPCC Fourth Assessment Report: Climate Change 2007,” Working Group III Report “Mitigation of Climate Change”, pp. 447–496, 2007.
He, B., Wang, J., and Deng, Z., “Cost-Constrained Low-Carbon Product Design,” The International Journal of Advanced Manufacturing Technology, Vol. 79, Nos. 9–12, pp. 1821–1828, 2015.
Xu, Z.-Z., Wang, Y.-S., Teng, Z.-R., Zhong, C.-Q., and Teng, H.-F., “Low-Carbon Product Multi-Objective Optimization Design for Meeting Requirements of Enterprise, User and Government,” Journal of Cleaner Production, Vol. 103, pp. 747–758, 2015.
Chiang, T.-A. and Che, Z., “A Decision-Making Methodology for Low-Carbon Electronic Product Design,” Decision Support Systems, Vol. 71, pp. 1–13, 2015.
He, B., Deng, Z., Huang, S., and Wang, J., “Application of Unascertained Number for the Integration of Carbon Footprint in Conceptual Design,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 229, No. 11, pp. 2088–2092, 2015.
Kuo, T. C., “The Construction of a Collaborative Framework in Support of Low Carbon Product Design,” Robotics and Computer-Integrated Manufacturing, Vol. 29, No. 4, pp. 174–183, 2013.
Su, J. C., Chu, C.-H., and Wang, Y.-T., “A Decision Support System to Estimate the Carbon Emission and Cost of Product Designs,” International Journal of Precision Engineering and Manufacturing, Vol. 13, No. 7, pp. 1037–1045, 2012.
Song, J.-S. and Lee, K.-M., “Development of a Low-Carbon Product Design System Based on Embedded GHG Emissions,” Resources, Conservation and Recycling, Vol. 54, No. 9, pp. 547–556, 2010.
Fujita, K., Sakaguchi, H., and Akagi, S., “Product Variety Deployment and Its Optimization under Modular Architecture and Module Commonalization,” Proc. of the 1999 ASME Design Engineering Technical Conferences, pp. 12–15, 1999.
Wang, W., Qin, X., Yan, X., Tong, S., and Sha, Q., “Developing a Systematic Method for Constructing the Function Platform of Product Family,” Proc. of IEEE International Conference on Industrial Engineering and Engineering Management, pp. 60–64, 2007.
Kumar, D., Chen, W., and Simpson, T. W., “A Market-Driven Approach to Product Family Design,” International Journal of Production Research, Vol. 47, No. 1, pp. 71–104, 2009.
Kwong, C. K., Luo, X., and Tang, J., “A Multiobjective Optimization Approach for Product Line Design,” IEEE Transactions on Engineering Management, Vol. 58, No. 1, pp. 97–108, 2011.
Gupta, S. and Krishnan, V., “Integrated Component and Supplier Selection for a Product Family,” Production and Operations Management, Vol. 8, No. 2, pp. 163–182, 1999.
Lamothe, J., Hadj-Hamou, K., and Aldanondo, M., “An Optimization Model for Selecting a Product Family and Designing Its Supply Chain,” European Journal of Operational Research, Vol. 169, No. 3, pp. 1030–1047, 2006.
Balakrishnan, N. R. and Chakravarty, A. K., “Product Design with Multiple Suppliers for Component Variants,” International Journal of Production Economics, Vol. 112, No. 2, pp. 723–741, 2008.
Luo, X., Kwong, C., Tang, J., Deng, S., and Gong, J., “Integrating Supplier Selection in Optimal Product Family Design,” International Journal of Production Research, Vol. 49, No. 14, pp. 4195–4222, 2011.
Deng, S., Aydin, R., Kwong, C., and Huang, Y., “Integrated Product Line Design and Supplier Selection: A Multi-Objective Optimization Paradigm,” Computers & Industrial Engineering, Vol. 70, pp. 150–158, 2014.
Hsu, T.-H., Chu, K.-M., and Chan, H.-C., “The Fuzzy Clustering on Market Segment,” Proc. of Ninth IEEE International Conference on Fuzzy Systems, pp. 621–626, 2000.
Jiao, J. and Zhang, Y., “Product Portfolio Planning with Customer-Engineering Interaction,” IIE Transactions, Vol. 37, No. 9, pp. 801–814, 2005.
Leach, M. P. and Liu, A. H., “Applying Conjoint Analysis to International Markets: A Cross-Cultural Comparison of Model Fit,” Proc. of the 1997 Academy of Marketing Science (AMS) Annual Conference, pp. 69–73, 2015.
Ben-Akiva, M. E., Lerman, S. R., and Lerman, S. R., “Discrete Choice Analysis: Theory and Application to Travel Demand,” MIT Press, 1985.
Mukhopadhyay, S. K. and Ma, H., “Joint Procurement and Production Decisions in Remanufacturing under Quality and Demand Uncertainty,” International Journal of Production Economics, Vol. 120, No. 1, pp. 5–17, 2009.
Wang, K. and Choi, S., “A Holonic Approach to Flexible Flow Shop Scheduling under Stochastic Processing Times,” Computers & Operations Research, Vol. 43, pp. 157–168, 2014.
Zhang, A. and Huang, G. Q., “Impacts of Business Environment Changes on Global Manufacturing Outsourcing in China,” Supply Chain Management: An International Journal, Vol. 17, No. 2, pp. 138–151, 2012.
Ting, S.-C. and Cho, D. I., “An Integrated Approach for Supplier Selection and Purchasing Decisions,” Supply Chain Management: An International Journal, Vol. 13, No. 2, pp. 116–127, 2008.
Syswerda, G., “Uniform Crossover in Genetic Algorithms,” Proc. of the Third International Conference on Genetic Algorithms, pp. 2–9, 1989.
Author information
Authors and Affiliations
Corresponding author
Additional information
Qi Wang Postdoctoral researcher in the Department of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics. His research interest is sustainable design and product optimization design.
Dunbing Tang Professor in the Department of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics. His research interest is product design methodology and intelligent manufacturing system.
Leilei Yin Ph.D. candidate in the Department of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics. His research interest is design change analysis and optimization.
Inayat Ullah Ph.D. candidate in the Department of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics. His research interest is engineering design and engineering change propagation.
Miguel A. Salido Professor in the Department of computer science, Universidad Politécnica de Valencia. His research interest is constraint programming and its application to planning and scheduling problems.
Adriana Giret Professor in the Department of computer science, Universidad Politécnica de Valencia. Her research interest is intelligent manufacturing systems.
Rights and permissions
About this article
Cite this article
Wang, Q., Tang, D., Yin, L. et al. An Optimization Method for Coordinating Supplier Selection and Low-Carbon Design of Product Family. Int. J. Precis. Eng. Manuf. 19, 1715–1726 (2018). https://doi.org/10.1007/s12541-018-0199-4
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12541-018-0199-4