Skip to main content
Log in

Development of integrated electro-hydraulic braking system and its ABS application

  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

This paper presented a new type of integrated EHB system. The EHB consisted of a compact three-chamber structure of master cylinder and mode switching valves. This allowed for the easy implementation of three different modes: normal mode, failsafe mode and ABS mode. In normal mode, a PWM control method was proposed for pressure regulation that took into account overshoot and hysteresis. To provide a favorable pedal feeling, a pedal stroke simulator was designed and integrated with the master cylinder. The failsafe and ABS modes were verified and the performance of the EHB in the three modes was evaluated using co-simulation and a bench test.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Zhou, Z., Mi, C., and Zhang, G., “Integrated Control of Electromechanical Braking and Regenerative Braking in Plug-In Hybrid Electric Vehicles,” International Journal of Vehicle Design, Vol. 58, No. 2–4, pp. 223–239, 2012.

    Article  Google Scholar 

  2. Yang, C.-P., Yang, M.-S., and Liu, T., “Design and Analysis of a Novel Centrifugal Braking Device for a Mechanical Antilock Braking System,” Journal of Mechanical Design, Vol. 137, No. 6, Paper No. 065002, 2015.

    Google Scholar 

  3. Ko, S., Song, C., Park, J., Ko, J., Yang, I., and Kim, H., “Comparison of Braking Performance by Electro-Hydraulic Abs and Motor Torque Control for in-Wheel Electric Vehicle,” Proc. of Electric Vehicle Symposium and Exhibition (EVS27), pp. 1–6, 2013.

    Google Scholar 

  4. Jonner, W.-D., Winner, H., Dreilich, L., and Schunck, E., “Electrohydraulic Brake System-The First Approach to Brake-by-Wire Technology,” SAE Technical Paper, No. 960991, 1996.

    Chapter  Google Scholar 

  5. Pan, N., Yu, L., Wang, Z., Ma, L., Song, J., Zhang, Y., and Wei, W., “Design, Modeling and Simulation of a New Compact Electro-Hydraulic Brake System,” SAE Technical Paper, No. 2014–01-2535, 2014.

    Google Scholar 

  6. Jin, Z., Guo, L., Shi, R., Zhao, Y., and Shi, Z., “Experimental Study on Dynamic Characteristics of Electro Hydraulic Brake System for Vehicle,” Chinese Journal of Mechanical Engineering, Vol. 48, No. 12, pp. 127–132, 2012.

    Article  Google Scholar 

  7. Nakamura, E., Soga, M., Sakai, A., Otomo, A., and Kobayashi, T., “Development of Electronically Controlled Brake System for Hybrid Vehicle,” SAE Technical Paper, No. 2002–01-0300, 2002.

    Google Scholar 

  8. Oshima, T., Fujiki, N., Nakao, S., Kimura, T., Ohtani, Y., and Ueno, K., “Development of an Electrically Driven Intelligent Brake System,” SAE Technical Paper, No. 2011–01-0568, 2011.

    Google Scholar 

  9. Wang, Z., Yu, L., Wang, Y., You, C., Ma, L., and Song, J., “Prototype of Distributed Electro-Hydraulic Braking System and Its Fail-Safe Control Strategy,” SAE Technical Paper, No. 2013–01-2066, 2013.

    Google Scholar 

  10. Yong, J., Gao, F., Ding, N., Wang, W., and Hu, X., “Hardware-inthe-Loop Simulation for an Integrated Braking System,” SAE Technical Paper, No. 2015–01-1582, 2015.

    Google Scholar 

  11. Jin, Z.-L., Guo, L.-S., Zhao, Y.-Q., and Shi, R.-K., “Research on Brake Pedal Emulator of Vehicle with Controllable Pedal Feeling,” Journal of System Simulation, Vol. 22, No. 12, pp. 2795–2798, 2010.

    Google Scholar 

  12. D’alfio, N., Morgando, A., and Sorniotti, A., “Electro-Hydraulic Brake Systems: Design and Test Through Hardware-in-the-Loop Simulation,” Vehicle System Dynamics, Vol. 44, Suppl. 1, pp. 378–392, 2006.

    Article  Google Scholar 

  13. Ding, N., Yu, G., and Wang, W., “Estimation of Brake Pressure and Tyre-Road Friction during ABS Activation,” International Journal of Vehicle Design, Vol. 58, No. 1, pp. 33–45, 2012.

    Article  Google Scholar 

  14. Peng, D., Zhang, Y., Yin, C.-L., and Zhang, J.-W., “Combined Control of a Regenerative Braking and Antilock Braking System for Hybrid Electric Vehicles,” International Journal of Automotive Technology, Vol. 9, No. 6, pp. 749–757, 2008.

    Article  Google Scholar 

  15. Liu, Y., Sun, Z., and Wenbin, J., “Development of Composite Brake Pedal Stroke Simulator for Electro-Hydraulic Braking System,” SAE Technical Paper, No. 2014–01-0117, 2014.

    Google Scholar 

  16. Wu, D., Ding, H., Guo, K., and Wang, Z., “Experimental Research on the Pressure Following Control of Electro-Hydraulic Braking System,” SAE Technical Paper, No. 2014–01-0848, 2014.

    Google Scholar 

  17. Todeschini, F., Corno, M., Panzani, G., and Savaresi, S. M., “Adaptive Position-Pressure Control of a Brake by Wire Actuator for Sport Motorcycles,” European Journal of Control, Vol. 20, No. 2, pp. 79–86, 2014.

    Article  MATH  Google Scholar 

  18. Reuter, D. F., Lloyd, E. W., Zehnder, J. W., and Elliott, J. A., “Hydraulic Design Considerations for EHB Systems,” SAE Technical Paper, No. 2003–01-0324, 2003.

    Google Scholar 

  19. Ji, F. Z., Zhou, X. X., and Zhu, W. B., “Coordinate Control of Electro-Hydraulic Hybrid Brake of Electric Vehicles based on Carsim,” Applied Mechanics and Materials, Vols. 490–491, pp. 1120–1125, 2014.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiao-Fei Pei.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Tan, ZH., Chen, ZF., Pei, XF. et al. Development of integrated electro-hydraulic braking system and its ABS application. Int. J. Precis. Eng. Manuf. 17, 337–346 (2016). https://doi.org/10.1007/s12541-016-0042-8

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-016-0042-8

Keywords

Navigation