Skip to main content
SpringerLink
Log in

Design for additive manufacturing in customized products

  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

Additive Manufacturing (AM) is a promising manufacturing technology and increasingly used to develop parts, tools, and products beyond Rapid Prototypes (RP). The unique capabilities of AM technologies enable new opportunities for customization, through significant improvements in product performance, multi-functionality, and lower overall manufacturing costs. The objective of this research is to propose a formal representation of design knowledge for Customized Design for Additive Manufacturing (CDFAM). In this study, the design knowledge on operational properties of Electron Beam Melting (EBM) are formally represented using Finite State Automata (FSA) and the concept of affordance to identify the interrelations between AM constraints, user’s desire and capabilities, and product’s customized features. The CDFAM method is expected to be the basic of advanced computational models for maximizing design and AM performances in product and AM process design.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Gibson, I., Rosen, D. W., and Stucker, B., “Additive Manufacturing Technologies,” Springer, pp. 1–3, 2010.

    Google Scholar 

  2. Rosen, D. W., “Design for Additive Manufacturing: A Method to Explore Unexplored Regions of the Design Space,” Proc. of 18th Annual Solid Freeform Fabrication Symposium, pp. 402–415, 2007.

    Google Scholar 

  3. Boothroyd, G., “Product Design for Manufacture and Assembly,” Computer-Aided Design, Vol. 26, No. 7, pp. 505–520, 1994.

    Article  Google Scholar 

  4. Fabricius, F., “A Seven Step Procedure for Design for Manufacture,” World Class Design to Manufacture, Vol. 1, No. 2, pp. 23–30, 1994.

    Article  Google Scholar 

  5. Rosen, D. W., “Computer-Aided Design for Additive Manufacturing of Cellular Structures,” Computer-Aided Design and Applications, Vol. 4, No. 5, pp. 585–594, 2007.

    Article  Google Scholar 

  6. Moon, S. K., Park, K. J., and Simpson, T. W., “Platform Design Variable Identification for a Product Family using Multi-Objective Particle Swarm Optimization,” Research in Engineering Design, Vol. 25, No. 2, pp. 95–108, 2014.

    Article  Google Scholar 

  7. Shooter, S. B., Simpson, T. W., Kumara, S. R., Stone, R.B., and Terpenny, J. P., “Toward a Multi-Agent Information Management Infrastructure for Product Family Planning and Mass Customisation,” International Journal of Mass Customisation, Vol. 1, No. 1, pp. 134–155, 2005.

    Article  Google Scholar 

  8. Jiao, J. and Tseng, M. M., “Customizability Analysis in Design for Mass Customization,” Computer-Aided Design, Vol. 36, No. 8, pp. 745–757, 2004.

    Article  Google Scholar 

  9. Gibson, J. J., “The Ecological Approach to Visual Perception,” Houghton Mifflin, p. 127, 1979.

    Google Scholar 

  10. Turvey, M. T., “Affordances and Prospective Control: An Outline of the Ontology,” Ecological Psychology, Vol. 4, No. 3, pp. 173–187, 1992.

    Article  Google Scholar 

  11. Cassandras, C. G., “Introduction to Discrete Event Systems,” Springer, 1999.

    Google Scholar 

  12. Hopcroft, J. E., Motwani, R., and Ullman, J. D., “Introduction to Automata Theory, Languages, and Computation,” Addison-Wesley, pp. 37–81, 2001.

    Google Scholar 

  13. Jacobs, P. F., “Stereolithography and Other RP&M Technologies: From Rapid Prototyping to Rapid Tooling”, Society of Manufacturing Engineers, 1995.

    Google Scholar 

  14. Agarwala, M., Bourell, D., Beaman, J., Marcus, H., and Barlow, J., “Direct Selective Laser Sintering of Metals,” Rapid Prototyping Journal, Vol. 1, No. 1, pp. 26–36, 1995.

    Article  Google Scholar 

  15. Kruth, J.-P., Mercelis, P., Van Vaerenbergh, J., Froyen, L., and Rombouts, M., “Binding Mechanisms in Selective Laser Sintering and Selective Laser Melting,” Rapid Prototyping Journal, Vol. 11, No. 1, pp. 26–36, 2005.

    Article  Google Scholar 

  16. Lu, W., Lin, F., Han, J., Qi, H., and Yan, N., “Scan Strategy in Electron Beam Selective Melting,” Tsinghua Science & Technology, Vol. 14, pp. 120–126, 2009.

    Article  Google Scholar 

  17. Chu, C., Graf, G., and Rosen, D. W., “Design for Additive Manufacturing of Cellular Structures,” Computer-Aided Design and Applications, Vol. 5, No. 5, pp. 686–696, 2008.

    Article  Google Scholar 

  18. Kim, N., Shin, D., Wysk, R., and Rothrock, L., “Using Finite State Automata (FSA) for Formal Modelling of Affordances in Human- Machine Cooperative Manufacturing Systems,” International Journal of Production Research, Vol. 48, No. 5, pp. 1303–1320, 2010.

    Article  MATH  Google Scholar 

  19. Rothrock, L., Wysk, R., Kim, N., Shin, D., Son, Y.-J., and Joo, J., “A Modelling Formalism for Human-Machine Cooperative Systems,” International Journal of Production Research, Vol. 49, No. 14, pp. 4263–4273, 2011.

    Article  Google Scholar 

  20. Ko, H., Lee, S., Shin, D., and Moon, S. K., “A Formal Model of Human Interactions for Service Ecosystem Design,” Proc. of ASME International Design Engineering Technical Conferences and Computers and Information in Engineering Conference, 2014.

    Google Scholar 

  21. Shin, D., Wysk, R. A., and Rothrock, L., “A Formal Control- Theoretic Model of a Human-Automation Interactive Manufacturing System Control,” International Journal of Production Research, Vol. 44, No. 20, pp. 4273–4295, 2006.

    Article  Google Scholar 

  22. Vayre, B., Vignat, F., and Villeneuve, F., “Metallic Additive Manufacturing: State-of-the-Art Review and Prospects,” Mechanics & Industry, Vol. 13, No. 2, pp. 89–96, 2012.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Singapore Centre for 3D Printing, School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, 6397982, Singapore, Singapore

    Hyunwoong Ko & Seung Ki Moon

  2. Department of Mechanical System Design Engineering, Seoul National University of Science and Technology, 232 Gongreung-ro, Nowon-gu, Seoul, 01811, South Korea

    Jihong Hwang

Authors
  1. Hyunwoong Ko
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Seung Ki Moon
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jihong Hwang
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Seung Ki Moon.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ko, H., Moon, S.K. & Hwang, J. Design for additive manufacturing in customized products. Int. J. Precis. Eng. Manuf. 16, 2369–2375 (2015). https://doi.org/10.1007/s12541-015-0305-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-015-0305-9

Keywords

Search

Navigation