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Research Status and Prospects of Ultrasonic Vibration-Assisted Joining Technology for Difficult-to-Weld High-Strength Alloys

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Abstract

Ultrasonic vibration-assisted joining technology has garnered significant attention in recent years, as it amalgamates the merits of conventional hot and cold joining techniques with ultrasonic vibration-assisted forming technology. It offers significant advantages in achieving advanced joining for difficult-to-weld high-strength alloy materials, improving the mechanical properties of conventional joining methods, and enhancing fatigue strength. Extensive research has been conducted by scholars on ultrasonic-assisted material forming and improving joining performance, which has found practical applications in the formation and joining of various difficult-to-weld high-strength alloys. The present paper provides a concise overview of the fundamental principles and historical development of ultrasonic vibration-assisted joining technology. The effects of various process parameters on ultrasonic vibration-assisted joining joints are also analyzed, and the latest techniques for ultrasonic vibration-assisted joining of several challenging-to-weld high-strength alloys are described. Furthermore, this study presents a comprehensive overview of the most recent advancements and emerging trends in finite element simulation techniques for ultrasonic vibration-assisted joining. The objective of this study is to provide a comprehensive reference for the investigation of ultrasonic vibration-assisted joining technology.

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Acknowledgements

The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This study was financially supported by the Outstanding Postdoctoral Innovation Talent Project of Hunan Province [Grant No. 2021RC2093], the National Natural Science Foundation of China [Grant No. 51901199, 51975504]

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Authors and Affiliations

  1. School of Mechanical Engineering and Mechanics, Xiangtan University, Xiangtan, 411105, China

    Yue Zhang, JianBiao Peng, Ruitao Peng, JiaChuan Jiang, Bei Lei, ChangHui Liao & ChangYou Xu

  2. Mechanics Postdoctoral Research Station Xiangtan University, Xiangtan, 411105, China

    Yue Zhang & Ruitao Peng

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  1. Yue Zhang
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  2. JianBiao Peng
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  3. Ruitao Peng
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Correspondence to Ruitao Peng.

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Zhang, Y., Peng, J., Peng, R. et al. Research Status and Prospects of Ultrasonic Vibration-Assisted Joining Technology for Difficult-to-Weld High-Strength Alloys. Met. Mater. Int. (2024). https://doi.org/10.1007/s12540-024-01700-1

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