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Study on the Temperature Field and Flow Behavior of Magnesium-Based Biocomposites Prepared by Friction Stir Processing with High Rotating Speed: Experiment and Numerical Simulation

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Abstract

Novel AZ31 magnesium-based biocomposites reinforced by nano-hydroxyapatite (nHA) and nano-magnesium oxide (nMgO) as the bio-reinforced particles were successfully prepared using high rotating speed friction stir processing (FSP). The thermal cycles of the stirred zone (SZ) were obtained by thermocouples, and the influences of rotating speed on the temperature field, plastic flow field and bio-reinforced particle distribution were investigated by a coupled heat-flow numerical model. The results show that high rotating speed can not only promote the flow velocity of plastic metal due to sufficient heat input, but also make the distribution of bio-reinforced particles more uniform. At high rotati ng speed of 6000 rpm, the maximum peak temperature was 584.0 °C, which is 96% of the matrix melting point. Meanwhile, the maximum flow velocity of plastic metal could reach 2.33 m/s and was located at the junction of shoulder edge and three-helical groove. In addition, the bio-reinforced particles were mainly distributed in the advancing side (AS) of SZ close to the matrix upper surface. Their transverse and longitudinal distribution ranges in SZ expanded with the increase of rotating speed.

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Acknowledgements

The authors gratefully acknowledge the financial support from Key Research and Development Projects of Shaanxi Province (Grant No. 2020ZDLGY13-04) and National Natural Science Foundation of China (Grant No. 51575450).

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Qin, D., Mao, Y., Xiao, X. et al. Study on the Temperature Field and Flow Behavior of Magnesium-Based Biocomposites Prepared by Friction Stir Processing with High Rotating Speed: Experiment and Numerical Simulation. Met. Mater. Int. 29, 1034–1051 (2023). https://doi.org/10.1007/s12540-022-01281-x

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