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Novel Strategy for Reducing Residual Stress in Titanium Alloy Parts Obtained via Additive Manufacturing

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Abstract

The additive manufacturing of titanium alloy parts has important scientific significance and practical value. Controlling the distribution of residual stress caused by the high cooling rate and temperature gradient is the key to regulating the performance of devices obtained from additive manufacturing. In this work, the effects of the interlayer scanning angle on the residual stress in Ti–6Al–4V parts manufactured by selective laser melting were investigated by finite element simulations. We studied how changing the interlayer deflection angle alleviated residual stress under different energy inputs. The results showed that the residual stress in the z-direction was reduced by the deflection angle of 67° and 90°, and the non-uniform distribution of residual stress was reduced by a deflection angle of 67°. The combination of a chessboard pattern and interlayer deflection angle greatly alleviated the generation of residual stress. This work has important guiding significance for the additive manufacturing design of high-quality and high-performance titanium alloy devices.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China (No. 52171165) and the Natural Science Foundation of Jiangsu Province (BK20191338).

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Authors and Affiliations

  1. School of Mechanics and Civil Engineering, China University of Mining and Technology, Xuzhou, 221116, People’s Republic of China

    Xinfa Sun, Yucheng Zhao, Weiming Yang & Wenyu Li

  2. State Key Laboratory for Geomechanics and Deep Underground Engineering, China University of Mining and Technology, Xuzhou, 221116, People’s Republic of China

    Xinfa Sun, Yucheng Zhao, Weiming Yang & Wenyu Li

  3. School of Materials and Physics, China University of Mining and Technology, Xuzhou, 221116, People’s Republic of China

    Dengfeng Yang & Haishun Liu

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  1. Xinfa Sun
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  2. Yucheng Zhao
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Sun, X., Zhao, Y., Yang, W. et al. Novel Strategy for Reducing Residual Stress in Titanium Alloy Parts Obtained via Additive Manufacturing. Met. Mater. Int. 28, 3057–3067 (2022). https://doi.org/10.1007/s12540-022-01179-8

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