Skip to main content
Log in

Segregation Charging Behavior of Ultra-Fine Iron Ore Briquette in Sinter Feed Bed: DEM Analysis

  • Published:
Metals and Materials International Aims and scope Submit manuscript

Abstract

The sinter–briquette complex firing process which is an effective technology for utilization of low grade ultra-fine ore is a method for charging sinter feed mixed with briquette made of ultra-fine ore. To uniformly fire briquettes using the excess heat from the lower part of the sinter feed bed, they must be segregated in that region. In this study, the particle properties and interaction coefficients of real samples were measured and used for a numerical analysis. Furthermore, a discrete element method simulation was used to investigate the characteristics of the sinter feed and briquette charging process, namely burden distribution and porosity, by varying the shape and mixing ratio of the briquette. The results showed the while the shape of the briquette did not affect the burden distribution and porosity, the porosity at the lower part of the bed proportionally increased with the briquette mixing ratio. Furthermore, it was observed that to achieve optimized heat distribution of the bed, the proportion of briquette in the charging mixture should be more than 20%.

Graphic Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. M.I.A. Barustan, S.M. Jung, Met. Mater. Int. 25, 1083 (2019)

    Article  CAS  Google Scholar 

  2. Japanese Patent Application, No. 2005–137474. May 10, 2005.

  3. H. Sato, S. Machida, K. Ichikawa, M. Sato, T. Ariyama, K. Takeda, Tetsu-to-Hagané 92, 123 (2006)

    Google Scholar 

  4. T. Jiang, G.H. Li, H.T. Wang, K.C. Zhang, Y.B. Zhang, Ironmak. Steelmak.37, 1 (2010)

    Article  CAS  Google Scholar 

  5. J.H. Kwon, E.H. Kwon, K.W. Lee, K.M. Kim, J.A. Lee, J.W. Han, Korean J. Met. Mater. 54, 846 (2016)

    Article  CAS  Google Scholar 

  6. R. Rajavaram, J.H. Lee, J.S. Oh, H.G. Kim, J.H. Lee, Met. Mater. Int. 22, 1116 (2016)

    Article  CAS  Google Scholar 

  7. H.J. Kang, S.M. Choi, W. Yang, B.K. Cho, ISIJ Int. 51, 1065 (2011)

    Article  CAS  Google Scholar 

  8. L. Lu, M. Adam, M. Kilburn, S. Hapugoda, M. Somerville, S. Jahanshahi, J.G. Mathieson, ISIJ Int. 53, 1607 (2013)

    Article  CAS  Google Scholar 

  9. R. Soda, A. Sato, J. Kano, E. Kasai, M. Hara, T. Kawaguchi, ISIJ Int. 49, 645 (2009)

    Article  CAS  Google Scholar 

  10. J.I. Park, H.J. Jung, M.K. Jo, H.S. Oh, J.W. Han, Met. Mater. Int. 17, 485 (2011)

    Article  CAS  Google Scholar 

  11. M. Nakano, T. Abe, J. Kano, K. Kunitomo, ISIJ Int. 52, 1559 (2012)

    Article  CAS  Google Scholar 

  12. S. Ishihara, R. Soda, Q. Zhang, J. Kano, ISIJ Int. 53, 1555 (2013)

    Article  CAS  Google Scholar 

  13. K.M. Kim, K.W. Lee, J.H. Kwon, H.K. Jeong, J.W. Han, Korean J. Met. Mater. 55, 896 (2017)

    CAS  Google Scholar 

  14. T. Kawaguchi, T. Takeda, Y. Tsuji, Trans. Jpn. Soc. Mech. Eng. B 61, 71 (1995)

    Article  Google Scholar 

  15. S. Yuu, T. Abe, T. Saitoh, T. Umekage, Adv. Powder Technol. 6, 936 (1996)

    Google Scholar 

  16. J. Kano, F. Saito, Powder Technol. 98, 166 (1998)

    Article  CAS  Google Scholar 

  17. S. Ueda, T. Kon, H. Kurosawa, S. Natsui, T. Ariyama, H. Nogami, ISIJ Int. 55, 1232 (2015)

    Article  CAS  Google Scholar 

  18. J.C. Williams, Powder Technol. 15, 245 (1976)

    Article  Google Scholar 

  19. M. Asada, Y. Omori, Tetsu-to-Hagané 69, 739 (1983)

    Article  CAS  Google Scholar 

  20. Korean Patent, 10–1373111. March 5, 2014.

  21. H. Masuda, K. Higashitani, and H. Yoshida, Powder Technology Handbook, 3rd edn. (Taylor & Francis Group, Boca Raton, 2006), pp. 300–301.

  22. S.H. Lee, M.S. Lee, B.S. Park, J. Korean Inst. Met. Mater. 36, 439 (1998)

    CAS  Google Scholar 

  23. T. Umadevi, A. Brahmacharyulu, A.K. Roy, P.C. Mahapatra, M. Prabhu, M. Ranjan, ISIJ Int. 51, 922 (2011)

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This research was financially supported by 2019 INHA University research fund.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jeong-Whan Han.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kim, KM., Bae, JH., Park, JI. et al. Segregation Charging Behavior of Ultra-Fine Iron Ore Briquette in Sinter Feed Bed: DEM Analysis. Met. Mater. Int. 26, 1218–1225 (2020). https://doi.org/10.1007/s12540-019-00415-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12540-019-00415-y

Keywords

Navigation