Abstract
In order to better understand the mechanism behind the poor stability of support and surrounding rocks at mechanized working faces with increased mining height (MWMH), a conceptual model of the support and rocks surrounding the MWMH, under different structural conditions of the main roof, is established in this study. On the basis of the mechanical model, the interaction among the coal wall, support and roof in MWMH is studied. The analytical analysis reveals that the coal wall and support interact more significantly in the MWMH than conventional approaches (e.g., conventional longwall mining). With the increase in the depth of rib spalling in coal wall, the support strength, needed to control the roof, increases linearly. While as the support strength increases, the depth of rib spalling in coal wall showed a hyperbolic-like decrease. Based on these results, the expression, which describes the relationship of the interaction between the rib spalling in coal wall and support strength in the MWMH, is proposed. Rib spalling is then controlled in real working face in a soft, thick coal seam. The field experiment demonstrates that the advanced long-hole hydrostatic pre-injection can control rib spalling in coal wall and guarantee the stability of support and surrounding rock, which enables a high-efficiency mining of the MWMH.
Similar content being viewed by others
References
Bai QS, Tu SH, Zhang XG, Zhang C, Yuan Y (2014) Numerical modeling on brittle failure of coal wall in longwall face—a case study. Arab J Geosci 7:5067–5080
Beer F, Johnston E, Dewolf J, Mazurek D (2012) Mechanics of materials, 6th edn. McGraw-hill, New York
Boresi A, Chong K, Lee J (2011) Elasticity in engineering mechanics, 3rd edn. Wiley, New York
Das SK (2000) Observations and classification of roof strata behaviour over longwall coal mining panels in India. Int J Rock Mech Min Sci 37:585–597
Fang XQ, He J, Li HC (2009) A study of the rib fall mechanism in soft coal and its control at a fully-mechanized top-coal caving face. J Chin Uni Min Tech 38(5):640–644 (In Chinese)
Gong PL (2006) Surrounding rock control theory and application study of the coal face with greater mining height. China Coal Industry Publishing House, Peking (In Chinese)
Guo BH, Tu M (2003) Present condition of high mining height longwall mining techniques in China. Chin Min 12(10):41–43 (In Chinese)
Guo WB, Wang HS, Dong GW, Li L, Huang YG (2017) A case study of effective support working resistance and roof support technology in thick seam fully-mechanized face mining with hard roof conditions. Sustainability 9(6):935
Hao YJ (2008) Equipment collocation application and analysis of fully mechanized large and high longwall caving face in Zhaozhuang mine. Coal Mine Mach 29(10):62–64 (In Chinese)
He FL, Qian MG, Liu XF, Chen LW, Li CF (1997) Tilt characteristics and control conditions of high powered support. J Chin Uni Min Tech 26(4):20–24 (In Chinese)
Hosseini N, Goshtasbi K, Oraee-Mirzamani B, Gholinejad M (2014) Calculation of periodic roof weighting interval in longwall mining using finite element method. Arab J Geosci 7:1951–1956
Hua XZ, Xie GX (2008) Coal wall spalling mechanism and control teehnology of fully mechanized high cutting longwall coal mining face. Coal Sci Tec 36(9):1–3,24 (In Chinese)
Huang QX, Liu JH (2015) Vertical slice model for coal wall spalling of large mining height longwall face in shallow seam. J Min Saf Eng 32(2):187–191 (In Chinese)
Ju JF, Xu JL (2013) Structural characteristics of key strata and strata behaviour of a fully mechanized longwall face with 7.0 m height chocks. Int J Rock Mech Min Sci 58:46–54
Ju JF, Xu JL, Wang QX (2011) Cantilever structure moving type of key strata and its influence on ground pressure in large mining height workface. J Chin Coal Soc 36(12):2115–2120 (In Chinese)
Li JJ (2004) Practice and survey of press law of large mining height fully-mechanized face. J Nor Chin Inst Sci Tech 1(2):10–12 (In Chinese)
Liu HW, Liu WF (2006) Study on influence factors of rib fall of coal wall in mining working face. Coal Tech 25(10):136–137 (In Chinese)
Liu CY, Cao SG, Fang XQ (2003) The relationship between support and surrounding rock and technology of monitoring and control. Chin Uni Min Tech Press, Xuzhou (in Chinese)
Mao DB, Kang LJ (2003) Longwall top coal caving mining with higher mining height and its feasibility. Chin Coal Min Tech 8(1):11–14,21 (In Chinese)
Meng XR, Wang HP, Liu CH, Zhang Y (2009) Selection principle and development status of thick seam mining methods in China. Chin Coal Sci Tech 37(1):39–44 (In Chinese)
Meng ZS, Zeng QL, Gao KD, Kong S, Liu P, Wang LR (2018) Failure analysis of super-large mining height powered support. Eng Fail Anal 92:378–391
Ning Y (2009) Mechanism and control technique of the rib spalling in fully mechanized mining face with great mining height. J Chin Coal Soc 2009(1):50–52 (In Chinese)
Peng SS (2008) Coal Mine Ground Control, 3rd ed. Society for Mining Metallurgy, Chicago
Prusek S, Płonka M, Walentek A (2016) Applying the ground reaction curve concept to the assessment of shield support performance in longwall faces. Arab J Geosci 9:167
Sohu (2017) The first 8 m high working face was put into operation in Shendong Coal Group. http://mt.sohu.com/it/d20170313/128720230_263217.shtml (In Chinese)
Song CY (2007) Mechanism and prevention measure of rib spalling in high caving face in Sihe coal mine. Coal Tech 26(4):52–54 (In Chinese)
Tu SH, Yuan Y (2012) Theory and practice of fully-mechanized working face with great mining height in thick coal seam. Chin Uni Min Tech Press, Xuzhou (in Chinese)
Wang K, Kang TH, Li HT, Han WM (2009) Study of control caving methods and reasonable hanging roof length on hard roof. Chin J Rock Mech Eng 28(11):2320–2327. (In Chinese)
Wang JC, Yang SL, Kong DZ (2016) Failure mechanism and control technology of longwall coalface in large-cutting-height mining method. Int J Min Sci Tec 26:111–118
Yan SH, Yin XW, Xu HJ, Xu G, Liu QM, Yu L (2011) Roof structure of short cantilever-articulated rock beam and calculation of support resistance in full-mechanized face with large mining height. J Chin Coal Soc 36(11):1816–1820 (In Chinese)
Yang SL, Yang FY, Li M (2010) Study on ground control and stability of coal wall of large mining height longwall face in shallow seam. Coal Eng 42(6):55–58 (In Chinese)
Yang PJ, Liu CY, Wu FF (2012) Breakage and falling of a high coal wall in a thick mined seam. J Chin Uni Min Tec 41(3):371–377 (In Chinese)
Yang JX, Liu CY, Wu FF, Yang Y (2013) The research on the coal wall stability mechanism in larger height coal seam with a stratum of gangue. J Min Saf Eng 30(6):856–862 (In Chinese)
Yin XW, Yan SH, An Y (2008) Characters of the rib spalling in fully mechanized caving face with great mining height. J Min Saf Eng 25(2):222–225 (In Chinese)
Yuan Y, Tu SH, Wu Q, Ma XT, Tu HS, Su LL (2011a) Mechanics of rib spalling of high coal walls under fully-mechanized mining. Min Sci Tec (China) 21:129–133
Zhao HL, Yuan Y, Zhang L (2007) Strata behavior in fully mechanized top coal caving face of steep soft coal seams and its control. J Min Saf Eng 24(3):345–348. (In Chinese)
Zhou DW (2009) Study on technology of soft coal seam rib spalling preventing by warter infusion with shallow holes. Master theses, Anhui Uni Sci Tec (In Chinese)
Zhu T (2010) Study on the surrounding rock control theory and technology of soft seam in high mining height longwall face. Doctoral dissertation, Taiyuan Uni. Tec (In Chinese)
Zhu GA, Dou LM, Wang CB, Li J, Cai W (2017) Numerical investigation of the evolution of overlying strata and distribution of static and dynamic loads in a deep island coal panel. Arab J Geosci 10:549
Funding
This work was supported and financed by the National Natural Science Foundation of China (Grant Nos. 51174192, 51604214, 51604212) and the Shaanxi Province Natural Science Foundation (Grant No. 2017JM5115).
Author information
Authors and Affiliations
Corresponding author
Additional information
Editorial handling: M. Karakus
Rights and permissions
About this article
Cite this article
Guo, Wb., Liu, Cy., Dong, Gw. et al. Analytical study to estimate rib spalling extent and support requirements in thick seam mining. Arab J Geosci 12, 276 (2019). https://doi.org/10.1007/s12517-019-4443-8
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s12517-019-4443-8