Abstract
This research established a virtual prototype of the sugarcane cutting system. The influence of the harvester on the cutting time of sugarcane stalks under the conditions of different forward speeds and cutting disc speed was studied. Using a dual variance analysis of the experimental data, it was revealed that the rotating speed and forward speed of the cutter disc of the sugarcane cutter had a significant influence on the cutting time. The empirical regression equations between the cutter spin speed-n of the sugarcane cutting device, the forward speed-v of the harvester, and the cutting time-T are given, that is, \(T= 12.38-0.5875v-0.0137n\). Further analysis of repeated cutting and missing cutting during the cutting process was conducted. The result revealed that the optimized cutting disc speed range value was as follows: 423–579 rpm, and the optimal forward speed range value is as follows: 0.66–3.07 m/s.
Similar content being viewed by others
References
Banchi, A.D., A.P. Garcia, A. Grespan, D. Albiero, L.G.A. Favarin, and C.B. Galvao. 2019. Operating cost of sugarcane harvester in function of agricultural productivity and harvester age. Revista Brasileira De Engenharia Agricola e Ambiental. 23: 552–557. https://doi.org/10.1590/1807-1929/agriambi.v23n7p552-557.
Case, I.H. 2021. Case A4000 sugarcane harvester. Farm Machinery. 1: 40. https://doi.org/10.16167/j.cnki.1000-9868.2021.03.010.
Chen, H.B., J.H. Li, C.H. Yu, and D.C. Liu. 2014. Variations of sugarcane stem diameter. Journal of Irrigation and Drainage. 33: 61–64.
Chen, H.T., and G.Q. Dun. 2012. Optimization of parameters for soybean lifter based on dynamic simulation of virtual prototype. Transactions of the Chinese Society of Agricultural Engineering. 28: 23–29.
Esquivel, M., S. Marrero, E. Ponce, A. Guerrero, T. Stainlay, J. Villaruz, A.W. Wood, and L.P.D. Bella. 2008. Evaluation of the automatic base-cutter control system in the Australian sugarcane industry. In Proceedings of the 2008 Conference of the Australian Society of Sugar Cane Technologists held at Townsville., Queensland, Australia. 6:322–327.
Fan, Q.J., Q.L. Huang, H.B. Wu, J.C. Zhou, C. Xie, and T. Wu. 2020. Prospect and development of sugarcane mechanized harvest at home and abroad. Sugarcane and Canesugar. 49: 1–11.
Guo, J.D., D.L. Wu, and L.Q. Chen. 2016. Simulation of maize culm with harvester header based on ADAMS. Journal of Agricultural Mechanization Research. 38: 80–85. https://doi.org/10.13427/j.cnki.njyi.2016.03.017.
Kroes, S., H.D. Harris, and B.T. Egan. 1994. Effects of cane harvester basecutter parameters on the quality of cut. Proceedings of Australian Society of Sugar Cane Technologists. 51: 169–177.
Li, J., C.L. Yan, and F.F. Yang. 2006. Research on cutter’s simulation of combine harvester based on virtual prototyping technology. Transactions of the Chinese Society for Agricultural Machinery. 10: 74–76.
Li, S.P., B. Zhang, C.F. Ye, and D.Y. Yang. 2018. Analysis on the vibration of small sugarcane harvester cutter under the complex excitation. Journal of Agricultural Mechanization Research. 40: 40–46. https://doi.org/10.13427/j.cnki.njyi.2018.01.007.
Liu, Q.T., Y.G. Qu, S.L. Qing, and C.H. Song. 2007a. Cutting force test of sugarcane stalk. Transactions of the Chinese Society of Agricultural Engineering. 7: 90–94.
Liu, Q.T., Y.G. Qu, S.L. Qing, and S.X. Huang. 2007b. High-speed photography analysis on the damage process in cutting sugarcane stalk with smooth-edge blade. Transactions of the Chinese Society for Agricultural Machinery. 10: 31–35.
Liu, Q.T., Y.G. Qu, S.L. Qing, and W.Z. Wang. 2006. Cutting force calculation of sugarcane stalk. Transactions of the Chinese Society for Agricultural Machinery. 9: 89–92.
Liu, Q.T., Y.G. Qu, S.L. Qing, and W.Z. Wang. 2007c. Study on the cutting mechanism of sugarcane stem. Journal of Agricultural Mechanization Research. 1: 21–24.
Luo, J.C., S. Wen, H.G. Li, Q.T. Liu, and H.Y. Zhu. 2017. Experimental study on Poisson’s ratio of sugarcane tail stalk. Journal of South China Agricultural University. 38: 118–124.
Luo, J.C., Y.G. Qu, and Q.T. Liu. 2016. Sugarcane tail bending mechanical properties of the stem. Jiangsu Agricultural Sciences. 44: 400–403. https://doi.org/10.15889/j.issn.1002-1302.2016.05.116.
Ma, S., M. Karkee, P.A. Scharf, and Q. Zhang. 2014. Sugarcane harvester technology: A critical overview. Applied Engineering in Agriculture. 30: 727–739. https://doi.org/10.13031/aea.30.10696.
Martins, M.B., A.C.M. Filho, F.S. Drudi, F.P.D.A. Bortolheiro, E.P. Vendruscolo, and M.S.T. Esperancini. 2021. Economic efficiency of mechanized harvesting of sugarcane at different operating speeds. Sugar Tech. 23: 428–432. https://doi.org/10.1007/s12355-020-00910-2.
Martins, M.B., and D. Ruiz. 2020. Influence of operational conditions of mechanized harvesting on sugarcane losses and impurities. Engenharia Agricola. 40: 352–355. https://doi.org/10.1590/1809-4430-Eng.Agric.v40n3p352-355/2020.
Momin, M.A., P.A. Wempe, T.E. Grift, and A.C. Hansen. 2017. Effects of four base cutter blade designs on sugarcane stem cut quality. Transactions of the ASABE. 60: 1551–1560. https://doi.org/10.13031/trans.12345.
Qu, H.C., S. Bao, S.J. Yi, G.X. Tao, Y.F. Li, X. Mao, and C. Xu. 2017. Simulation analysis of rice harvest tying unity machine tying device. Journal of Agricultural Mechanization Research. 39: 59–63. https://doi.org/10.13427/j.cnki.njyi.2017.11.010.
Taghijarah, H., H. Ahmadi, M. Ghahderijani, and M. Tavakoli. 2011. Shearing characteristics of sugar cane (Saccharum officinarum L.) stalks as a function of the rate of the applied force. Australian Journal of Crop Science. 5: 630–634.
Testa, J.V.P., K.P. Lancas, M.B. Martins, J. Sandi, and F.S. Drudi. 2017. Operational and energy performance of sugar cane harvesters (saccharum spp.) for one and two lines of the crop. Energy in Agriculture. 31: 253–258.
Wang, F., M. Di, W. Zhang, X. Wu, Z. Song, B. Xie, G. Yang, and S. Ma. 2019. Sugarcane cutting quality using contra-rotating basecutters. Transactions of the ASABE. 62: 737–747. https://doi.org/10.13031/trans.12716.
Wang, R.X. 1986. Mathematical statistics. Xian Jiaotong University Press.
Wang, Y., and S.L. Sui. 2014. Mathematical statistics and MATLAB data analysis. Tsinghua University Press.
Xavier, W.D., D.C. Silva, R.B.D. Costa, D.O. Ribeiro, V.S. Sousa, and J.V. Silva. 2020. Losses in the mechanized harvesting of sugarcane as of speed function of two harvester models in Tropical Savanna Environment. Australian Journal of Crop Science. 14: 675–682. https://doi.org/10.21475/ajcs.20.14.04.p2338.
Xie, F., J.B. Guo, N. Liao, Y.D. Liu, and C.J. Guan. 2016. Kinematics simulation analysis of the sugarcane harvester cutter based on ADAMS. Journal of Agricultural Science and Technology. 18: 87–92. https://doi.org/10.13304/j.nykjdb.2015.707.
Yuan, A.F., and Y. Lu. 2013. Virtual prototype design and simulation analysis of the cutting machine based on the SolidWorks and ADAMS. Journal of Mechanical Transmission. 37: 60–63. https://doi.org/10.16578/j.issn.1004.2539.2013.04.004.
Zhang, Q.Y., S. Wen, D.P. Feng, and T. Li. 2020. Design and test of automatic seeding system for pre-cutting seed sugarcane planter. Journal of Hubei Polytechnic University. 36: 1–7.
Zhao, L., Z. Xue, F.H. Wang, G. Song, G. Wang, and S. Wang. 2018. Study on virtual simulation of cutting process of cassava stalk based on ADAMS. Journal of Chinese Agricultural Mechanization. 39: 21–24. https://doi.org/10.13733/j.jcam.issn.2095-5553.2018.04.005.
Zhao, X., and X. Li. 2017. Virtual analysis of wheat homogenizing mechanism based on virtual prototype. Contemporary Farm Machinery. 9: 58–60.
Acknowledgements
We acknowledge that the research was supported by the NaEarmarked Fund for Modern Agro-industry Technology Research System (CARS-17) and Natural Science Foundation of Fujian Province (No. 2019J01416 ). Any opinions, findings, and conclusions expressed in this publication are those of the authors and do not necessarily reflect the view of Fujian Agriculture and Forestry University.
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
Conflict of interest
We acknowledge that the research was supported by the NaEarmarked Fund for Modern Agro-industry Technology Research System (CARS-17) and Natural Science Foundation of Fujian Province (No. 2019J01416). We have no conflicts of interest to disclose.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Li, Z., Lin, Z., Li, S. et al. Optimization Research on the Working Parameters of Sugarcane Harvester on the Cutting Time of Stalks Using Virtual Prototype Technology. Sugar Tech 25, 41–56 (2023). https://doi.org/10.1007/s12355-022-01195-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12355-022-01195-3