Skip to main content
Log in

Design and Development of Sugarcane Top Chopper and its Field Performance

  • Research Article
  • Published:
Sugar Tech Aims and scope Submit manuscript

Abstract

As a by-product of sugarcane industry, sugarcane green tops has not been effectively collected and utilized in the mechanized harvesting of sugarcane. It has caused significant  economic losses. In this study, a tractor mounted sugarcane top chopper was designed. A series of field tests were carried out to explore the effect of the cutting speed and cutting drum gap on cane top recovery weight and machine chopping efficiency. In the field experiment, a 2 factor 3 level test was conducted to examine the significance of tested factors’ effects on evaluation indicators. According to the 2 factor 3 level test, the effect of cutting speed on recovery weight was recorded better than that of cutting the drum gap. Cutting speed had a significant impact on chopping efficiency, but in case of cutting drum gap had no significant impact on it. The optimal parameters combination for good working performance of the machine was obtained with cutting speed of 150 rpm and cutting drum gap of  20 mm. This paper analyzed the relationship between the chopping performance and the two critical factors that provided a theoretical basis for the design and development of sugarcane top chopper.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  • Ge, Y.Y. 2015. Experimental design method and application of design expert software. Harbin Institute of Technology Press.

    Google Scholar 

  • Lv, C., J.Q. Lv, G.P. Wang, and J.H. Cui. 2012. Problems and countermeasures of crop straw collection in our country. Modern Agricultural Science and Technology 22: 203–204.

    Google Scholar 

  • Mu, S.L., B. Zhou, R.R. Yang, F.Y. Ren, M.Z. Liang, W.T. Liu, C.X. Zou, and R.C. He. 2017. Research status of sugarcane tops forage utilization. Cereal & Feed Industry 06: 39–43.

    Google Scholar 

  • Tang, J.C. 2015. Feed utilization of sugarcane shoots and leaves. Animals Breeding and Feed 04: 24–26.

    Google Scholar 

  • Tao, Y.W. 2019. Present situation and suggestion of sugarcane tail mechanical collection. Guangxi Sugar Industry 04: 13–15.

    Google Scholar 

  • Xiao, Y., D. Lv, Z. Chen, D.D. Chen, J. Liu, and Y.M. Zhou. 2013. Research progress of sugarcane tops. Sugar Crops of China 01: 65–67.

    Google Scholar 

  • Yu, M., J.Y. Liu, B.Z. Huang, R.S. Li, and W.T. Sun. 2010. Effects on sugarcane top’s nutritive value by different disposal ways. China Cattle Science 05: 19–21.

    Google Scholar 

  • Yi, X.M., H. Nong, W.X. Tan, Y.P. Zhong, Y. Zhang, and D.F. Liang. 2014. Sugarcane shoots (leaves) collection and treatment status and countermeasures. Popular Science & Technology 12: 104–105.

    Google Scholar 

  • Yi, X.M., W.X. Tan, Y.P. Zhong, and D.F. Liang. 2013. Sugarcane shoots (leaves) used as cattle feed. Sugarcane and Canesugar 02: 43–46.

    Google Scholar 

  • Yu, M., J.Y. Liu, G. Zhao, M.Q. Zhang, G.D. Mei, and B.Z. Huang. 2013. Effect of concentrate supplementation level on digestion and metabolism of buffalo fed sugarcane tops silage. Journal of Yunnan Agricultural University 04: 470–475.

    Google Scholar 

  • Zhang, H.X., S.B. Liu, Q.X. Shi, and C.A. Ni. 2003. Influence of macerator’s blades disposal and rotatory speed on power consumption and smashing quality of cornstalk. Journal of Henan University of Science and Technology (Natural Science) 02: 1–4.

    Google Scholar 

  • Zhao, Y. 2016. Extending situation and development proposal on sugarcane harvesting mechanization in China. Journal of Chinese Agricultural Mechanization 09: 236–244.

    Google Scholar 

  • Zhou, B., L. Zhang, F. Huang, C.X. Zou, and Y.M. Wei. 2019. Research status of sugarcane tops silage and its feeding value. Chinese Journal of Animal Science 03: 13–17.

    Google Scholar 

Download references

Acknowledgements

We acknowledge that the research was supported by the Major Program of the National Natural Science Foundation of China (Grant No. 32071916), the Major State Research Development Program of China (2016YFD0701200) and China Agricultural University, Institute for New Rural Development Guangxi Fusui Professor Workstation Grant (201805510710115). Any opinions, findings, and conclusions expressed in this publication are those of the authors and do not necessarily reflect the view of China Agricultural University. The authors would also like to express our gratefulness to Mr. Jun Wang and Mr. Pingang Wu for test arrangement.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shaochun Ma.

Ethics declarations

Conflict of interest

The authors declared that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hu, J., Ma, S., Wang, F. et al. Design and Development of Sugarcane Top Chopper and its Field Performance. Sugar Tech 23, 1192–1198 (2021). https://doi.org/10.1007/s12355-021-00990-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12355-021-00990-8

Keywords

Navigation