Skip to main content
Log in

The free (open) boundary condition (FBC) in viscoelastic flow simulations

  • Original Research
  • Published:
International Journal of Material Forming Aims and scope Submit manuscript

Abstract

The Free (or Open) Boundary Condition (FBC, OBC) was proposed by Papanastasiou et al. (A New Outflow Boundary Condition, Int. J. Numer. Meth. Fluids, 1992; 14:587–608) to handle truncated domains with synthetic boundaries where the outflow conditions are unknown. In the present work, implementation of the FBC has been extended to viscoelastic fluids governed by explicit differential constitutive equations. As such we consider here the Criminale-Ericksen-Filbey (CEF) model, which also reduces to the Second-Order Fluid (SOF) for constant material parameters. The Finite Element Method (FEM) is used to provide numerical results in simple Poiseuille flow where analytical solutions exist for checking purposes. Then previous numerical results are checked against Newtonian highly non-isothermal flows in a 4:1 contraction. Finally, the FBC is used with the CEF fluid with data corresponding to a Boger fluid of constant material properties. Particular emphasis is based on a non-zero second normal-stress difference, which seems responsible for earlier loss of convergence. The results with the FBC are in excellent agreement with those obtained from long domains, due to the highly convective nature of viscoelastic flows, for which the FBC seems most appropriate. The FBC formulation for fixed-point (Picard-type) iterations is given in some detail, and the differences with the Newton–Raphson formulation are highlighted regarding some computational aspects.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. Papanastasiou TC, Malamataris N, Ellwood K (1992) A new outflow boundary condition. Int J Numer Meth Fluids 14:587–608

    Article  MathSciNet  MATH  Google Scholar 

  2. Sani RL, Gresho PM (1994) Résumé and remarks on the open boundary condition minisymposium. Int J Numer Meth Fluids 18:983–1008

    Article  MathSciNet  MATH  Google Scholar 

  3. Gartling DK (1990) A test problem for outflow boundary conditions – flow over a backward-facing step. Int J Numer Meth Fluids 11:953–967

    Article  Google Scholar 

  4. Leone JM Jr (1990) Open boundary condition symposium benchmark solution: stratified flow over a backward-facing step. Int J Numer Meth Fluids 11:969–984

    Article  Google Scholar 

  5. Malamataris NA (1991) Computer-aided analysis of flow on moving and unbounded domains: Phase-change fronts and liquid leveling, Ph.D. Dissertation, The University of Michigan

  6. Malamataris NT, Papanastasiou TC (1991) Unsteady free surface flows on truncated domains. Ind Eng Chem Res 30:2211–2219

    Article  Google Scholar 

  7. Griffiths DF (1997) The ‘no boundary condition’ outflow boundary condition. Int J Numer Meth Fluids 24:393–411

    Article  MATH  Google Scholar 

  8. Renardy M (1997) Imposing no boundary condition at outflow: why does it work? Int J Numer Meth Fluids 24:413–417

    Article  MathSciNet  MATH  Google Scholar 

  9. Wang MMT, Sheu TWH (1997) Implementation of a free boundary condition to Navier-Stokes equations. Int J Numer Meth Heat Fluid Flow 7:95–111

    Article  MATH  Google Scholar 

  10. Park SJ, Lee SJ (1999) On the use of the open boundary condition method in the numerical simulation of nonisothermal viscoelastic flow. J Non-Newtonian Fluid Mech 87:197–214

    Article  MATH  Google Scholar 

  11. Sunwoo KB, Park SJ, Lee SJ, Ahn KH, Lee SJ (2001) Numerical simulation of three-dimensional viscoelastic flow using the open boundary condition method in coextrusion process. J Non-Newtonian Fluid Mech 99:125–144

    Article  MATH  Google Scholar 

  12. Dimakopoulos Y, Tsamopoulos J (2004) On the gas-penetration in straight tubes completely filled with a viscoelastic fluid. J Non-Newtonian Fluid Mech 117:117–139

    Article  MATH  Google Scholar 

  13. Mitsoulis E, Malamataris NA (2011) Free (open) boundary condition (FBC) revisited: some experiences with viscous flow problems. Int J Numer Meth Fluids doi:10 1002/fld. 2608

  14. Tanner RI (2000) Engineering rheology, 2nd edn. Oxford University Press, Oxford

    Google Scholar 

  15. Tanner RI (1973) Die-swell reconsidered: some numerical solutions using a finite element program. Appl Polym Symp 20:201–208

    Google Scholar 

  16. Bird RB, Armstrong RC, Hassager O (1977) Dynamics of polymeric liquids, Vol. 1, fluid mechanics. Wiley, New York

    Google Scholar 

  17. Mitsoulis E, Vlachopoulos J, Mirza FA (1985) A numerical study of the effect of normal stresses and elongational viscosity on entry vortex growth and extrudate swell. Polym Eng Sci 25:677–689

    Article  Google Scholar 

  18. Tanner RI (1966) Plane creeping flow of incompressible second order fluids. Phys Fluids 9:1246–1247

    Article  Google Scholar 

  19. Mitsoulis E (1990) Numerical simulation of viscoelastic fluids. In: Cheremisinoff NP (ed) Encyclopedia of fluid mechanics, Vol. 9, polymer flow engineering. Gulf Publ. Co, Dallas, pp 649–704

    Google Scholar 

  20. Luo X-L, Mitsoulis E (1990) An efficient algorithm for strain history tracking in finite element computations of non-Newtonian fluids with integral constitutive equations. Int J Num Meth Fluids 11:1015–1031

    Article  MATH  Google Scholar 

  21. Hannachi A, Mitsoulis E (1993) Sheet coextrusion of polymer solutions and melts: comparison between simulation and experiments. Adv Polym Tech 12:217–231

    Article  Google Scholar 

  22. Huebner KM, Thornton EA (1982) The finite element method for engineers. Wiley, New York

    MATH  Google Scholar 

  23. Taylor C, Hughes TG (1981) Finite element programming of the navier-stokes equations. Pineridge Press, Swansea

    MATH  Google Scholar 

  24. Brooks AN, Hughes TJR (1982) Streamline-Upwind/Petrov-Galerkin formulations for convection dominated flows with particular emphasis on the incompressible Navier-Stokes equations. Comp Meth Appl Mech Eng 32:199–259

    Article  MathSciNet  MATH  Google Scholar 

  25. Mitsoulis E, Wagner R, Heng FL (1988) Numerical simulation of wire-coating low-density polyethylene: theory and experiments. Polym Eng Sci 28:291–310

    Article  Google Scholar 

  26. Payré G, de Broissia M, Bazinet J (1982) An ‘upwind’ finite element method via numerical integration. Int J Num Methods Eng 18:381–396

    Article  MATH  Google Scholar 

  27. Barakos G, Mitsoulis E (1996) Non-isothermal viscoelastic simulations of extrusion through dies and prediction of the bending phenomenon. J Non-Newtonian Fluid Mech 62:55–79

    Article  Google Scholar 

  28. Sun J, Phan-Thien N, Tanner RI (1996) An adaptive viscoelastic stress splitting scheme and its applications: AVSS/SI and AVSS/SUPG. J Non-Newtonian Fluid Mech 65:75–91

    Article  Google Scholar 

  29. Luo X-L, Tanner RI (1987) A pseudo-time integral method for non-isothermal viscoelastic flows and its application to extrusion simulation. Rheol Acta 26:499–507

    Article  MATH  Google Scholar 

  30. Meissner J (1975) Basic parameters, melt rheology, processing and end-use properties of three similar low density polyethylene samples. Pure Appl Chem 42:551–612

    Article  Google Scholar 

  31. Nguyen H, Boger DV (1979) The kinematics and stability of die entry flows. J Non-Newtonian Fluid Mech 5:353–368

    Article  Google Scholar 

  32. Mitsoulis E (1986) The numerical simulation of Boger fluids: a viscometric approximation approach. Polym Eng Sci 26:1552–1562

    Article  Google Scholar 

  33. Papanastasiou AC, Scriven LE, Macosco CW (1983) An integral constitutive equation for mixed flows: viscoelastic characterization. J Rheol 27:387–410

    Article  Google Scholar 

  34. Luo X-L, Tanner RI (1988) Finite element simulation of long and short circular die extrusion experiments using integral models. Int J Num Meth Eng 25:9–22

    Article  MATH  Google Scholar 

  35. Mitsoulis E (2001) Numerical simulation of entry flow of the IUPAC-LDPE melt. J Non-Newtonian Fluid Mech 97:13–30

    Article  MATH  Google Scholar 

Download references

Acknowledgements

Financial assistance for one of the authors (EM) from the programme “PEBE 2009–2011” for basic research from NTUA is gratefully acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Evan Mitsoulis.

Appendix

Appendix

Our recent work [13] contains detailed derivations of the FEM formulation based on the “stiffness” matrix and “load” vector approach advocated by Huebner and Thornton [22]. Here we concentrate on the appropriate modifications to incorporate the FBC for differential viscoelastic models.

Mass and momentum discrete equations

Combining the discrete forms of the conservation equations of mass and momentum (including compressibility) into one matrix equation leads (in two-dimensional axisymmetric domains, r-z-θ corresponding to 1-2-3) to the following system of an element (stiffness) matrix [S], a vector of unknowns {x}, and a RHS (load) vector {F} for each element:

$$ \left[ {\begin{array}{*{20}{c}} {{S_{{11}}}} & {{S_{{12}}}} & {{S_{{13}}}} \\ {{S_{{21}}}} & {{S_{{22}}}} & {{S_{{23}}}} \\ {{S_{{31}}}} & {{S_{{32}}}} & {{S_{{33}}}} \\ \end{array} } \right]\left[ {\begin{array}{*{20}{c}} {\bar{U}} \\ {\bar{V}} \\ {\bar{P}} \\ \end{array} } \right] = \left[ {\begin{array}{*{20}{c}} {{{\bar{F}}_1}} \\ {{{\bar{F}}_2}} \\ 0 \\ \end{array} } \right] $$
(A.1)

The entries for each term in the above system are given in detail in [13].

Contribution from the FBC

With the FBC, the extra terms along the outflow boundary are:

$$ \bar{F} = \underbrace{{\int\limits_{{{\Gamma_{{FBC}}}}} {\left( {\bar{n} \cdot \left( { - p\overline{\overline I} + \overline{\overline \tau } } \right)} \right)\bar{\varphi }d\Gamma = } }}_{\text{free boundary condition}}\underbrace{{\int\limits_{{{\Gamma_{{FBC}}}}} {\left( {_{{{n_r}{\tau_{{rz}}} + {n_z}\left( { - p + {\tau_{{zz}}}} \right)}}^{{{n_r}\left( { - p + {\tau_{{rr}}}} \right) + {n_z}{\tau_{{rz}}}}}} \right){\varphi^i}d\Gamma, } }}_{\text{free boundary condition}}\quad i = 1,3 $$
(A.2)
$$ {\bar{F}_q} = \underbrace{{\int\limits_{{{\Gamma_{{FBC}}}}} {\left( {\bar{n} \cdot k\nabla T} \right)\bar{\varphi }d\Gamma } = }}_{\text{free boundary condition}}\underbrace{{\int\limits_{{{\Gamma_{{FBC}}}}} {k \left( {{n_r}\frac{{\partial T}}{{\partial r}} + {n_z}\frac{{\partial T}}{{\partial z}}} \right){\varphi^i}d\Gamma } }}_{\text{free boundary condition}},\quad {\text{i}} = {1},{3} $$
(A.3)

After the appropriate manipulations, the following matrix system is obtained:

$$ \left[ \begin{gathered} \begin{array}{*{20}{c}} {{S_{{O11}}}} & {{S_{{O12}}}} & {{S_{{O13}}}} \\ \end{array} \hfill \\ \begin{array}{*{20}{c}} {{S_{{O21}}}} & {{S_{{O22}}}} & {{S_{{O23}}}} \\ \end{array} \hfill \\ \end{gathered} \right]\left[ {\begin{array}{*{20}{c}} {\bar{U}} \\ {\bar{V}} \\ {\bar{P}} \\ \end{array} } \right] = \left[ {\begin{array}{*{20}{c}} {{{\bar{F}}_{{O1}}}} \\ {{{\bar{F}}_{{O2}}}} \\ \end{array} } \right] $$
(A.4)

where the components of the element (stiffness) matrix [S O] of Eq. A.1 are:

$$ {S_{{O11}}} = \int\limits_{\Gamma } {\eta \frac{{\partial \bar{\varphi }}}{{\partial z}}{\varphi^i}d\Gamma }, \quad {\text{i}} = {1},{3} $$
(A.5)
$$ {S_{{O12}}} = \int\limits_{\Gamma } {\eta \frac{{\partial \bar{\varphi }}}{{\partial r}}{\varphi^i}d\Gamma }, \quad {\text{i}} = {1},{3} $$
(A.6)
$$ {S_{{O13}}} = 0 $$
(A.7)
$$ {S_{{O21}}} = \int\limits_{\Gamma } {\left( {{\Psi_1} + {\Psi_2}} \right){{\dot{\gamma }}_{{rz}}}\frac{{\partial \bar{\varphi }}}{{\partial z}}{\varphi^i}d\Gamma - } \int\limits_{\Gamma } {\frac{{2n}}{3}\left( {\frac{{\partial \bar{\varphi }}}{{\partial r}} + \frac{{\bar{\varphi }}}{r}} \right){\varphi^i}d\Gamma, } \quad {\text{i}} = {1},{3}\quad \left( {{{2}^{\text{nd}}}{\text{term}} = 0{\text{ for incompressible fluids}}} \right) $$
(A.8)
$$ {S_{{O22}}} = \int\limits_{\Gamma } {2\eta \frac{{\partial \bar{\varphi }}}{{\partial z}}{\varphi^i}d\Gamma + \int\limits_{\Gamma } {\left( {{\Psi_1} + {\Psi_2}} \right){{\dot{\gamma }}_{{rz}}}\frac{{\partial \bar{\varphi }}}{{\partial r}}{\varphi^i}d\Gamma } - \int\limits_{\Gamma } {\frac{{2\eta }}{3}\frac{{\partial \bar{\varphi }}}{{\partial z}}{\varphi^i}d\Gamma, } } \quad {\text{i}} = {1},{3}\quad \left( {{{3}^{\text{rd}}}{\text{term}} = 0{\text{ for incomp}}.{\text{ fluids}}} \right) $$
(A.9)
$$ {S_{{O23}}} = - \int\limits_{\Gamma } {\bar{\psi }{\varphi^i}d\Gamma } - \int\limits_{\Gamma } {\frac{{\partial \rho }}{{\partial p}}\bar{\psi }{\varphi^i}d\Gamma, } \quad {\text{i}} = {1},{3}\quad \left( {{{2}^{\text{nd}}}{\text{term}} = 0{\text{ for incomp}}.{\text{ fluids}}} \right) $$
(A.10)
$$ {\bar{F}_{{O1}}} = {\bar{F}_{{O2}}} = 0 $$
(A.11)

The above contributions of [S O] and [F O] must be added to the corresponding terms of Eq. A.1 for the elements having the FBC on one side.

For the contribution to the energy equation from the FBC (Eq. A.3), the matrix Eq. A.4 has a 4th unknown, \( \bar{T} \), and the stiffness element corresponding to this is simply:

$$ {S_{{O44}}} = {K_{{O44}}} = \int\limits_{\Gamma } {k\left( {{n_r}\frac{{\partial \bar{\varphi }}}{{\partial r}} + {n_z}\frac{{\partial \bar{\varphi }}}{{\partial z}}} \right){\varphi^i}d\Gamma }, \quad {\text{i}} = {1},{3} $$
(A.12)

It should be noted that when using the N-R iteration, Eqs. A.2 and A.3, as such, simply constitute the residuals, \( \{ \bar{R}\} \), from which the Jacobian \( [J] = [\partial \bar{R}/\partial \bar{x}] \) is derived, and the system is solved for the vector of unknowns \( \{ \Delta \bar{x}\} \), according to \( [J]\{ \Delta \bar{x}\} = - \{ \bar{R}\} \). Thus, it is not necessary to derive “stiffness” matrices and “load” vectors, as in the above.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Mitsoulis, E., Malamataris, N.A. The free (open) boundary condition (FBC) in viscoelastic flow simulations. Int J Mater Form 6, 49–63 (2013). https://doi.org/10.1007/s12289-011-1071-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12289-011-1071-6

Keywords

Navigation