Abstract
The electrochemical discharge machining (ECDM) offers an alternative to high technology equipments for drilling of small diameter holes in the case of difficult to machine materials. For a machining system based on the semidielectric liquid use and on the electric discharges initiated by contact break-out, the weight factor of the electrodes contact period is evaluated and the weight factor of the electrical discharges during this contact period is expressed. The paper presents some geometrical considerations which permit to conclude that the material removal rate depends on the characteristics of the motion and on some dimensions of the elements belonging to the crank mechanism. The influence of the input parameters on the axial electrode — tool wear and on the drilling speed is discussed.
References
El-Hofy H, Khairy ABM, Masuzawa T, McGeough J (2002) Introduction. Micromachining of Engineering Materials. Marcel Dekker, Inc, New York and Basel
Chak SJ, Rao PV (2008) The drilling of Al2O3 using a pulsed DC supply with a rotary abrasive electrode y the electrochemical discharge process. Int J Adv Manuf Technol 39(7–8):633–641
Schulze HP, Läuter M, Wollenberg G (2001) Energy supply unit for electro-discharge-electro-chemical machining process. Symposium on Research on Clean Hybrid Micromachining (HMM) Processes. Krakow, pp B2-1–14
Wüthrich R, Spaelter U, Wu Y, Bleuler H et al (2006) A systematic characterization method for gravity-feed micro-hole drilling in glass with spark assisted chemical engraving (SAC). J Micromechanical Microengineering 16:1691–1696
Slătineanu L, Coteaţă M, Anton D, Dodun O (2008) Device for electrochemical discharge drilling. Maşinostroenie i tehnosfera XXI veka. Sbornik trudov XV mejdunarodnoi naucino-tehniceskoi konferenţii. Tom 4, Sevastopol, Ukraine, pp 226–229
Coteaţă M, Slătineanu L, Dodun O, Ciofu C (2008) Electrochemical discharge machining of small diameter holes. The 11th International ESAFORM Conference on Material Forming. ESAFORM 2008, Lyon-France, pp 23–25
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Coteaţă, M., Ciofu, C., Slătineanu, L. et al. Establishing the electrical discharges weight in electrochemical discharge drilling. Int J Mater Form 2 (Suppl 1), 673 (2009). https://doi.org/10.1007/s12289-009-0612-8
Published:
DOI: https://doi.org/10.1007/s12289-009-0612-8