Abstract
Several restrictions which are related to extruder machinery and nature of process material exist in the design of plastic extrusion dies. To this respect, it is very important to consider design criteria and limitations in order to operate extrusion dies at desired production rate and temperature. In the current study, flow field characteristics through a conical spiral mandrel die are analysed in detail by 3D Computational Fluid Dynamics (CFD) simulations. The effects of operating conditions such as production rate and temperature on pressure drop through the spiral mandrel die and the occurence of melt fracture are investigated. The temperature dependent viscosity versus shear rate data for grade QB79P (CarmelTech) polypropylene (PP) melt under study are measured by use of rotational and capillary rheometers. Stress terms in the momentum equations are modeled by Generalized Newtonian Fluid (GNF) Model. For this, Bird-Carreau Model is employed as the viscosity model for the polymer melt. 3D CFD analyses provide comprehensive data and understanding with regard to flow behaviour through complex extrusion dies.
Similar content being viewed by others
References
M. L. Booy, Polym. Eng. Sci., 22, 432 (1982).
Y. Matsubara, Polym. Eng. Sci., 19, 169 (1979).
H. H. Winter and H. G. Fritz, Polym. Eng. Sci., 26, 543 (1986).
J. D. Reid, O. H. Campanella, C. M. Corvolan, and M. R. Okos, Polym. Eng. Sci., 43, 693 (2003).
P. Saillard and J. F. Agassant, Polym. Proc. Eng., 2, 37 (1984).
J. Vlcek, V. Kral, and K. Kouba, Plast. Rub. Proc. Appl., 4, 309 (1984).
C. Rauwendaal, Polym. Eng. Sci., 27, 186 (1987).
J. Perdikoulias, J. Vlcek, and J. Vlachopoulos, Adv. Polym. Tech., 10, 111 (1990).
A. Limper and H. Stieglitz, SPE ANTEC Tech. Papers, 1, 1 (1998).
H. Higuchi and K. Koyama, Int. Polym. Proc., 18, 349 (2003).
M. Malekzadeh, F. Goharpey, and R. Foudazi, Int. Polym. Proc., 23, 38 (2008).
M. Zatloukal, C. Tzoganakis, J. Perdikoulias, and P. Saha, Polym. Eng. Sci., 41, 1683 (2001).
P. Skabrahova, J. Svabik, and J. Perdikoulias, SPE ANTEC Tech. Papers, 1, 305 (2003).
Y. Sun and M. Gupta, Adv. Polym. Tech., 25, 90 (2006).
W. Han and X. Wang, J. Appl. Polym. Sci., 123, 2511 (2012).
Y. Huang, C. R. Gentle, and J. B. Hull, Adv. Polym. Tech., 23, 111 (2004).
C. W. Macosko, “Rheology: Principles, Measurements and Applications”, 1st ed., pp.237–252, Wiley-VCH, New York, 1994
W. Michaeli, “Extrusion Dies for Plastics and Rubber: Design and Engineering Computations”, 3rd ed., pp.156–207, Hanser, Münich, 2003.
C. Rauwendaal, “Polymer Extrusion”, 4th ed., pp.175–179, Münich, Hanser, 2001.
D. G. Baird and D. I. Collias, “Polymer Processing: Principles and Design”, 1st ed., pp.20–23, Wiley-Interscience Publication, New York, 1998
PolyFlow, http://www.polyflow.be.
J. Sienz, A. Goublomme, and M. Luege, Comput. Struct., 88, 610 (2010).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Yilmaz, O., Kısasöz, E., Seniha Guner, F. et al. A comprehensive 3D analysis of polymer flow through a conical spiral extrusion die. Fibers Polym 15, 84–90 (2014). https://doi.org/10.1007/s12221-014-0084-4
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12221-014-0084-4