Skip to main content
Log in

Flow study on lithium-ion battery pack with air cooling

  • Original Article
  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

Lithium-ion batteries generate a lot of heat during charging and discharging. Rapid temperature rise in the battery system is one of the core factors that affect its performance. To avoid battery degradation and extend the lifespan of the battery pack system, it is essential to design an effective thermal management plan. We studied the performance of air cooling on the battery modules using computational fluid dynamics (CFD). The results were verified with a real-scale experimental apparatus, in which we placed pressure sensors to monitor the pressure loss around the battery pack under various inflow conditions. The numerical model was used to predict the cooling performance of the battery pack by calculating the required static pressure loss of the blower at the designed air volume. We expect to reduce the development procedure and achieve an improved thermal management plan by applying the numerical model developed in this paper.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

CMH :

Cubic meter per hour (m3/h)

C-rate :

Current rate (C)

ΔP t :

Total pressure loss (Pa)

\(\vec u\) :

Velocity in x, y, z (m/s)

ρ :

Density (kg/m3)

ν :

Kinematic viscosity (m2/s)

D :

Outer diameter of battery (m)

e :

Internal energy (J/kg)

k :

Thermal conductivity (W/mK)

T :

Temperature (K)

r :

Quantity of heat (W/kg)

References

  1. L. H. Saw, Y. H. Ye, A. A. O. Tay, W. T. Chong, S. H. Kuan and M. C. Yew, Computational fluid dynamic and thermal analysis of lithium-ion battery pack with air cooling, Applied Energy, 177 (2016) 783–792.

    Article  Google Scholar 

  2. S. H. Kim, Design of cooling system to improve efficiency of Mild-HEV battery pack, Ph.D. Thesis, Jeonbuk National University (2021).

  3. H. J. Shin and J. S. Lee, Cooling CFD analysis of a car battery pack with circular cells, Trans. Korean Soc. Mech. Eng. B, 41 (10) (2017) 693–698.

    Google Scholar 

  4. J. H. Choi and H. S. Park, Improved cooling performance by staggered cell arrangement of lithium-ion battery pack, Trans. Korean Soc. Mech. Eng. B, 43 (5) (2019) 307–311.

    Article  Google Scholar 

  5. S. K. Lee and H. S. Kim, A study on the estimation of air flow rate with discharge rate for an air-cooled lithium-ion battery pack using CFD simulation, Trans. of KASE, 30 (4) (2022) 273–280.

    Google Scholar 

  6. Fluke, Fluke 922 Airflow Meter Users Manual, Fluke Corporation (2006).

  7. ISO 7235:2003, Acoustics-Laboratory Measurement Procedures for Ducted Silencers and Air-Terminal Units - Insertions Loss, Flow Noise and Total Pressure Loss, International Organization for Standardization (2003).

  8. J. W. Yoon, S. H. Yun, D. S. Jang and Y. C. Kim, Numerical study on the air-cooling performance of Li-ion battery using heat pipes with various shapes, Korean Journal of Air-Conditioning and Refrigeration Eng., 32 (3) (2020) 101–114.

    Article  Google Scholar 

  9. C. Y. Kim, Structural parameters study of a battery cooling system with an air tunnel, Master Thesis, Kongju National University (2022).

  10. Q. Y. Li and J. R. Cho, Internal structure optimization to enhance the thermal performance of an air-cooled lithium-ion battery pack, Journal of the Korean Society of Manufacturing Process Eng., 20 (12) (2021) 54–64.

    Article  Google Scholar 

  11. Ansys, Ansys Fluent 12.0 Theory Guide, Ansys Inc. (2009).

  12. J. Y. Park and J. H. Baek, A comprehensive study of PISO, SIMPLE, SIMPLE-C algorithms in 3-dimensional generalized coordinate systems, Journal of Computational Fluids Engineering, 1 (1) (1996) 26–34.

    Article  Google Scholar 

  13. J. S. Ha, T. Y. Kim, S. H. Yun, Y. C. Ku and D. H. Lee, Design of experiments and uncertainty analysis for the reliability guarantee of wake flow characteristics behind a square cylinder, Journal of the Wind Engineering Institute of Korea, 11 (1) (2007) 89–96.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Seongjong Park.

Additional information

Seongjong Park is a Senior Research Engineer of Green Energy Technology Center, Samsung Heavy Industries, Seongam-si, Korea. He received his Master degree in Aerospace Engineering from KAIST. His research interests include green energy, flow-induced noise and vibration.

Jong Keun Yu is a Senior Research Engineer of Green Energy Technology Center, Samsung Heavy Industries, Seongam-si, Korea. He received his Ph.D. degree in Mechanical Engineering from University of California, San Diego. His research interests include CFD, HVAC, Building Energy Modeling and CCUS.

Heesung Lee is a Senior Research Engineer of Green Energy Technology Center, Samsung Heavy Industries, Seongam-si, Korea. He received his Ph.D. degree in Naval Architecture Ocean Engineering from Pusan National University. His research interests include green energy, energy risk assessment, and safety engineering.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Park, S., Yu, J.K., Lee, H. et al. Flow study on lithium-ion battery pack with air cooling. J Mech Sci Technol 37, 4631–4638 (2023). https://doi.org/10.1007/s12206-023-0818-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-023-0818-6

Keywords

Navigation